Process Plant Layout

Process Plant Layout

Author: Sean Moran

Publisher: Butterworth-Heinemann

Published: 2016-11-16

Total Pages: 758

ISBN-13: 0128033568

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Process Plant Layout, Second Edition, explains the methodologies used by professional designers to layout process equipment and pipework, plots, plants, sites, and their corresponding environmental features in a safe, economical way. It is supported with tables of separation distances, rules of thumb, and codes of practice and standards. The book includes more than seventy-five case studies on what can go wrong when layout is not properly considered. Sean Moran has thoroughly rewritten and re-illustrated this book to reflect advances in technology and best practices, for example, changes in how designers balance layout density with cost, operability, and safety considerations. The content covers the 'why' underlying process design company guidelines, providing a firm foundation for career growth for process design engineers. It is ideal for process plant designers in contracting, consultancy, and for operating companies at all stages of their careers, and is also of importance for operations and maintenance staff involved with a new build, guiding them through plot plan reviews. - Based on interviews with over 200 professional process plant designers - Explains multiple plant layout methodologies used by professional process engineers, piping engineers, and process architects - Includes advice on how to choose and use the latest CAD tools for plant layout - Ensures that all methodologies integrate to comply with worldwide risk management legislation


Process Plant Layout and Piping Design

Process Plant Layout and Piping Design

Author: Ed Bausbacher

Publisher: Prentice Hall

Published: 1993

Total Pages: 468

ISBN-13:

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For mechanical and chemical engineers working for engineering construction as well as process manufacturing companies with responsibility for plant layout, piping, and construction; and for engineering students. Based on the authors' collective 65 years of experience in the engineering construction industry, this profusely illustrated, comprehensive guidebook presents tried-and-true workable methods and rules of thumb for plant layout and piping design for the process industries. Content is organized and presented for quick-reference on- the-job or for systematic study of specific topics. KEY TOPICS: Presents general concepts and principles of plant layout -- from basic terminology and input requirements to deliverables; deals with specific pieces of equipment and their most efficient layout in the overall plant design configuration; addresses the plant layout requirements for the most common process unit equipment; and considers the computerized tools that are now available to help plant layout and piping designers.


An Applied Guide to Process and Plant Design

An Applied Guide to Process and Plant Design

Author: Sean Moran

Publisher: Elsevier

Published: 2019-06-12

Total Pages: 562

ISBN-13: 0128148616

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An Applied Guide to Process and Plant Design, 2nd edition, is a guide to process plant design for both students and professional engineers. The book covers plant layout and the use of spreadsheet programs and key drawings produced by professional engineers as aids to design; subjects that are usually learned on the job rather than in education. You will learn how to produce smarter plant design through the use of computer tools, including Excel and AutoCAD, "What If Analysis, statistical tools, and Visual Basic for more complex problems. The book also includes a wealth of selection tables, covering the key aspects of professional plant design which engineering students and early-career engineers tend to find most challenging. Professor Moran draws on over 20 years' experience in process design to create an essential foundational book ideal for those who are new to process design, compliant with both professional practice and the IChemE degree accreditation guidelines. - Includes new and expanded content, including illustrative case studies and practical examples - Explains how to deliver a process design that meets both business and safety criteria - Covers plant layout and the use of spreadsheet programs and key drawings as aids to design - Includes a comprehensive set of selection tables, covering aspects of professional plant design which early-career designers find most challenging


The Engineer's Guide to Plant Layout and Piping Design for the Oil and Gas Industries

The Engineer's Guide to Plant Layout and Piping Design for the Oil and Gas Industries

Author: Geoff B. Barker

Publisher: Gulf Professional Publishing

Published: 2017-11-25

Total Pages: 534

ISBN-13: 0128146540

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The Engineer's Guide to Plant Layout and Piping Design for the Oil and Gas Industries gives pipeline engineers and plant managers a critical real-world reference to design, manage, and implement safe and effective plants and piping systems for today's operations. This book fills a training void with complete and practical understanding of the requirements and procedures for producing a safe, economical, operable and maintainable process facility. Easy to understand for the novice, this guide includes critical standards, newer designs, practical checklists and rules of thumb. Due to a lack of structured training in academic and technical institutions, engineers and pipe designers today may understand various computer software programs but lack the fundamental understanding and implementation of how to lay out process plants and run piping correctly in the oil and gas industry. Starting with basic terms, codes and basis for selection, the book focuses on each piece of equipment, such as pumps, towers, underground piping, pipe sizes and supports, then goes on to cover piping stress analysis and the daily needed calculations to use on the job. - Delivers a practical guide to pipe supports, structures and hangers available in one go-to source - Includes information on stress analysis basics, quick checks, pipe sizing and pressure drop - Ensures compliance with the latest piping and plant layout codes and complies with worldwide risk management legislation and HSE - Focuses on each piece of equipment, such as pumps, towers, underground piping, pipe sizes and supports - Covers piping stress analysis and the daily needed calculations to use on the job


Guidelines for Facility Siting and Layout

Guidelines for Facility Siting and Layout

Author: CCPS (Center for Chemical Process Safety)

Publisher: John Wiley & Sons

Published: 2010-08-13

Total Pages: 212

ISBN-13: 0470925019

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A resource for individuals responsible for siting decisions, this guidelines book covers siting and layout of process plants, including both new and expanding facilities. This book provides comprehensive guidelines in selecting a site, recognizing and assessing long-term risks, and the optimal lay out of equipment facilities needed within a site. The information presented is applicable to US and international locations. Note: CD-ROM/DVD and other supplementary materials are not included as part of eBook file.


Plant Design and Operations

Plant Design and Operations

Author: Ian Sutton

Publisher: William Andrew

Published: 2014-10-06

Total Pages: 409

ISBN-13: 0323311474

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Plant Design and Operations provides practical guidance on the design, operation, and maintenance of process facilities. The book is based on years of hands-on experience gathered during the design and operation of a wide range of facilities in many different types of industry including chemicals, refining, offshore oil and gas, and pipelines. The book helps managers, engineers, operators, and maintenance specialists with advice and guidance that can be used right away in working situations. Each chapter provides information and guidance that can be used immediately. For example, the chapter on Energy Control Procedures describes seven levels of positive isolation — ranging from a closed block valve all the way to double block and bleed with line break. The Safety in Design chapter describes topics such as area classification, fire protection, stairways and platforms, fixed ladders, emergency showers, lighting, and alarms. Other areas covered in detail by the book include security, equipment, and transportation. A logical, practical guide to maintenance task organization is provided, from conducting a Job Hazards Analysis to the issue of a work permit, and to the shutdown and isolation of equipment. Common hazards are covered in detail, including flow problems, high pressure, corrosion, power failure, and many more. - Provides information to managers, engineers, operators and maintenance personnel which is immediately applicable to their operations - Supported by useful, real-world examples and experience from a wide range of facilities and industries - Includes guidance on occupational health and safety, industrial hygiene and personal protective equipment


Plant Layout and Flow Improvement

Plant Layout and Flow Improvement

Author: Jay Cedarleaf

Publisher: Bluecreek Publishing

Published: 1997

Total Pages: 230

ISBN-13: 9780965841610

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Plant layout is far more than a mechanical procedure - it is a golden opportunity to streamline the manufacturing process or warehouse operation, lower costs, and improve output quality. This information-packed guide takes you step by step from project inception, through final approval, to the end of moving day. Error avoidance is one of the prime objectives of this book, and many checklists are provided to highlight the danger zones. Whether you're planning a move or upgrading an on-line operation, this is the place to begin. A diskette, available separately, is a real time-saver for the computer user. The book opens by introducing the Flexible Division, a fictitious company whose industrial engineer performs every step of a layout project right along with you. Without leaving your chair, you will become an expert in process flow improvement, practical Just-in-Time methods, and analyzing your labor needs. By using the author's unique methods, you'll be able to use CAD techniques to construct three-dimensional equipment blocks and plot three-dimensional plant layouts; create revealing flowcharts that lay the groundwork for improving your production system; employ new spreadsheet models that predict labor and equipment needs, flag bottlenecks, and expose wasted flow time; and construct labor analysis pie charts, simple relationship diagrams, utility overlays, and much more! From equipment lists to floor space calculations - from qualifying vendors to working with general contractors - from project scheduling to the details of moving day - this essential resource helps you anticipate and solve all common and uncommon plant layout problems. You'll even find the Flexible Division plantlayouts drawn to scale. Use this wealth of job-tested information to tackle your next layout project with the expertise of a specialist!


Process Engineering and Plant Design

Process Engineering and Plant Design

Author: Siddhartha Mukherjee

Publisher: CRC Press

Published: 2021-12-28

Total Pages: 507

ISBN-13: 1000470040

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The book provides the whole horizon of process engineering and plant design from concept phase through the execution to commissioning of the plant in the real practice. Providing a complete industrial perspective, the book: Covers the guidelines and standards followed in the industry and how engineering documents are generated using these standards Describes Hazardous Area Classification, Relief System Design, Revamp Engineering, Interaction with Other Disciplines, and Pre-commissioning and Commissioning Contains several illustrated practical examples, which clarify the fundamentals to a raw chemical engineer Includes description of a complete chemical project from concept to commissioning Treating the topic from the perspective of an industrial employee with extensive experience in process engineering and plant design, it aims to aid chemical and plant engineers to deal with decision making processes on strategic level, management tasks and leading functions beside the technical know-how.