Intelligent Optimization of Mold Design and Process Parameters in Injection Molding

Intelligent Optimization of Mold Design and Process Parameters in Injection Molding

Author: Mehdi Moayyedian

Publisher: Springer

Published: 2018-11-02

Total Pages: 159

ISBN-13: 3030033562

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This book describes an effective framework for setting the right process parameters and new mold design to reduce the current plastic defects in injection molding. It presents a new approach for the optimization of injection molding process via (i) a new mold runner design which leads to 20 percent reduction in scrap rate, 2.5 percent reduction in manufacturing time, and easier ejection of injected part, (ii) a new mold gate design which leads to less plastic defects; and (iii) the introduction of a number of promising alternatives with high moldability indices. Besides presenting important developments of relevance academic research, the book also includes useful information for people working in the injection molding industry, especially in the green manufacturing field.


Computer-Aided Injection Mold Design and Manufacture

Computer-Aided Injection Mold Design and Manufacture

Author: J.Y.H. Fuh

Publisher: CRC Press

Published: 2004-08-02

Total Pages: 396

ISBN-13: 9780824753146

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Examining processes that affect more than 70 percent of consumer products ranging from computers to medical devices and automobiles, this reference presents the latest research in automated plastic injection and die casting mold design and manufacture. It analyzes many industrial examples and methodologies while focusing on the algorithms, implementation procedures, and system architectures that will lead to a fully automated or semi-automated computer-aided injection mold design system (CADIMDS). This invaluable guide in this challenging area of precision engineering summarizes key findings and innovations from the authors' many years of research on intelligent mold design technologies.


How to Make Injection Molds

How to Make Injection Molds

Author: Georg Menges

Publisher: Carl Hanser Verlag GmbH Co KG

Published: 2013-03-18

Total Pages: 632

ISBN-13: 3446401806

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Economic success in the plastics processing industry depends on the quality, precision, and reliability of its most common tool: the injection mold. Consequently, misjudgments in design and mistakes in the manufacturing of molds can result in grave consequences. This comprehensive handbook for the design and manufacture of injection molds covers all aspects of how to successfully make injection molds from a practical as well as from a theoretical point of view. It should serve as an indispensable reference work for everyone engaged in mold making. "...an example of how books should be written ... will be used by molders, mold designers and mold makers and will become a standard." (Polymer News) Contents: · Materials for Injection Molds · Mold Making Techniques · Estimating Mold Costs · The Injection Molding Process · Design of Runner Systems · Design of Gates · Venting of Molds · Heat Exchange System · Shrinkage · Mechanical Design · Shifting of Cores · Ejection · Alignment and Changing of Molds · Computer-Aided Mold Design and Construction · Maintenance of Injection Molds · Measuring in Injection Molds · Temperature Controllers · Mold Standards · Correction of Molding Defects · Special Processes - Special Molds


Injection Molding Secrets - Revealed!

Injection Molding Secrets - Revealed!

Author: GT Barnes

Publisher: GT Barnes

Published: 2023-07-23

Total Pages: 79

ISBN-13:

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This is a serious book that covers everything you will need to know to start the most affordable overseas Plastic injection molding project. The book tells you where to go, what to do, and what to ask for to get your molds built for less than $500, molds that would cost $5K-$10K in USA or even China. This knowledge is not available anywhere else. You don't need any prior knowledge about injection molding, or outsourcing, anyone can do this.


Injection Mold Design Engineering

Injection Mold Design Engineering

Author: David Kazmer

Publisher:

Published: 2007

Total Pages: 456

ISBN-13:

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"This book provides a vision and structure to finally synergize all the engineering disciplines that converge in the mold design process. The topics are presented in a top-down manner, beginning with introductory definitions and the”big picture“before proceeding to layout and detailed design of molds. The book provides very pragmatic analysis with worked examples that can be readily adapted to”real world“mold design-applications. It should help students and practitioners to understand the inner workings of injection molds and encourage them to think”outside the box“in developing innovative and highly functional mold designs."--Jacket.


Computer Modeling for Injection Molding

Computer Modeling for Injection Molding

Author: Huamin Zhou

Publisher: John Wiley & Sons

Published: 2013-03-04

Total Pages: 40

ISBN-13: 0470602996

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This book covers a wide range of applications and uses of simulation and modeling techniques in polymer injection molding, filling a noticeable gap in the literature of design, manufacturing, and the use of plastics injection molding. The authors help readers solve problems in the advanced control, simulation, monitoring, and optimization of injection molding processes. The book provides a tool for researchers and engineers to calculate the mold filling, optimization of processing control, and quality estimation before prototype molding.


Injection Molding Process Modelling

Injection Molding Process Modelling

Author: Tien-Chien Jen

Publisher: CRC Press

Published: 2024-09-11

Total Pages: 131

ISBN-13: 1040116671

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Injection Molding Process Modelling presents the application of CAE, statistics and AI in defect identification, control, and optimization of injection molding process for quality production. It showcases CAE in determining the optimal placement of injection points, designing cooling channels, and ensuring that the mold will produce parts with the desired specifications. The book illustrates the capability of the CAE tools to simulate molten plastic flow within a mold during the injection molding process. Explaining how the use of CAE, statistical tools and AI enhances efficiency, accuracy, and collaboration, the book explores the contributions to injection molding in product design and visualization; prototyping and testing; mold design; and analysis and simulation. It emphasizes the integration of statistical tools for optimized efficiency and waste reduction, including statistical process control (SPC), Design of Experiments (DOE), Regression Analysis, Capability Indices, Interaction effects, and many more. The book also illustrates the predictive modelling of typical injection molded product defects using intelligent algorithms. The book will interest industry professionals and engineers working in manufacturing, production, automation, and quality control.


Injection Molds for Beginners

Injection Molds for Beginners

Author: Rainer Dangel

Publisher: Carl Hanser Verlag GmbH Co KG

Published: 2020-05-11

Total Pages: 303

ISBN-13: 1569908494

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This applications-oriented book describes the construction of an injection mold from the ground up. Included are explanations of the individual types of tools, components, and technical terms; design procedures; techniques, tips, and tricks in the construction of an injection mold; and pros and cons of various solutions. Based on a plastic part ("bowl with lid") specially developed for this book, easily understandable text and many illustrative pictures and drawings provide the necessary knowledge for practical implementation. Step by step, the plastic part is modified and enhanced. The technologies and designs that are additionally needed for an injection mold are described by engineering drawings. Maintenance and repair, and essential manufacturing techniques are also discussed. Now if full color, this second edition builds on the success of the first, with updates and small corrections throughout, as well as an new expanded section covering the process chain.