Hot Metal Production by Smelting Reduction of Iron Oxide
Hot Metal Production by Smelting Reduction of Iron Oxide

Author: AMIT CHATTERJEE

Publisher: PHI Learning Pvt. Ltd.

Published: 2014-04-03

Total Pages: 285

ISBN-13: 8120349474

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This book, in its second edition, continues to offer a comprehensive treatise on smelting reduction of iron oxide—an emerging alternative method of producing hot metal without using coke. This technique is being increasingly used for hot metal production, which has till date, been dominated by the traditional blast furnace method. Shortage of coking coal, high cost of coke and the recent enforcement of stricter environmental regulations have resulted in the advent of smelting reduction as a supplementary method of hot metal production. The book covers the details of this rapidly emerging method that holds particular relevance for countries like India, endowed with relatively large reserves of high grade iron ore but unfortunately, not matched by the availability of coking coal. The book offers an in-depth analysis of the theoretical as well as the practical aspects of smelting reduction. It begins by acquainting the readers with the current worldwide status of ironmaking, followed by the classification of the various smelting reduction processes. It then focuses on explaining the fundamentals of smelting reduction before proceeding with a critical appraisal of the various smelting reduction processes that are currently available. The future of this methodology in India and in the rest of the world is discussed in the concluding chapter. The book contains numerous illustrations to provide a clear understanding of the different processes, equipment and quality parameters relevant to smelting reduction-based ironmaking. The book is intended mainly for undergraduate and postgraduate engineering (particularly metallurgical engineering) students seeking an insight into this emerging ironmaking technology. It would also be of immense interest to researchers and technologists engaged in the subject of smelting reduction of iron oxide. A variety of chapter-end references would enable teachers and students to get acquainted with the extensive knowledge already available in this field. HIGHLIGHTS OF SECOND EDITION • Two new sections on HIsarna process and Circosmelt process have been incorporated. • New figures and tables have been used in some sections to illustrate the concepts with better clarity and give the up-to-date information. • Some references have also been added, making the text suitable for further study.

SPONGE IRON PRODUCTION BY DIRECT REDUCTION OF IRON OXIDE
SPONGE IRON PRODUCTION BY DIRECT REDUCTION OF IRON OXIDE

Author: AMIT CHATTERJEE

Publisher: PHI Learning Pvt. Ltd.

Published: 2012-09-12

Total Pages: 328

ISBN-13: 8120346599

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This book provides a fascinating study of the very important emerging field of direct reduction in which iron ore is ‘directly reduced’ in the solid-state, using either natural gas or non-coking coal, to produce a highly metallised material, referred to as sponge iron (or direct reduced iron). This intermediate product is subsequently melted in electric arc furnaces or induction furnaces (sometimes even in basic oxygen furnaces) to produce liquid steel. Such a process combination enables steel to be produced without using coking coal, which is an expensive input in the normal blast furnace—basic oxygen furnace route of steelmaking adopted in integrated steel plants. The book offers comprehensive coverage and critical assessment of various coal-based and gas-based direct reduction processes. Besides dealing with the application of the theoretical principles involved in the thermodynamics and kinetics of direct reduction, the book also contains some worked-out examples on sponge iron production. The concluding part of this seminal book summarises the present and future scenario of direct reduction, including the use of gas generated from coal in direct reduction processes. The book is primarily intended for the undergraduate and postgraduate students of metallurgical engineering. It is also a must-read for researchers, technologists and process metallurgists engaged in the rapidly developing field of direct reduction of iron oxides, which is of critical importance for India and other developing nations that are beginning to play a major role in global steelmaking.

Encyclopedia of Iron, Steel, and Their Alloys (Online Version)
Encyclopedia of Iron, Steel, and Their Alloys (Online Version)

Author: Rafael Colás

Publisher: CRC Press

Published: 2016-01-06

Total Pages: 3918

ISBN-13: 1000031675

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The first of many important works featured in CRC Press’ Metals and Alloys Encyclopedia Collection, the Encyclopedia of Iron, Steel, and Their Alloys covers all the fundamental, theoretical, and application-related aspects of the metallurgical science, engineering, and technology of iron, steel, and their alloys. This Five-Volume Set addresses topics such as extractive metallurgy, powder metallurgy and processing, physical metallurgy, production engineering, corrosion engineering, thermal processing, metalworking, welding, iron- and steelmaking, heat treating, rolling, casting, hot and cold forming, surface finishing and coating, crystallography, metallography, computational metallurgy, metal-matrix composites, intermetallics, nano- and micro-structured metals and alloys, nano- and micro-alloying effects, special steels, and mining. A valuable reference for materials scientists and engineers, chemists, manufacturers, miners, researchers, and students, this must-have encyclopedia: Provides extensive coverage of properties and recommended practices Includes a wealth of helpful charts, nomograms, and figures Contains cross referencing for quick and easy search Each entry is written by a subject-matter expert and reviewed by an international panel of renowned researchers from academia, government, and industry. Also Available Online This Taylor & Francis encyclopedia is also available through online subscription, offering a variety of extra benefits for researchers, students, and librarians, including: Citation tracking and alerts Active reference linking Saved searches and marked lists HTML and PDF format options Contact Taylor and Francis for more information or to inquire about subscription options and print/online combination packages. US: (Tel) 1.888.318.2367; (E-mail) [email protected] International: (Tel) +44 (0) 20 7017 6062; (E-mail) [email protected]

Basic Concepts of Iron and Steel Making
Basic Concepts of Iron and Steel Making

Author: Sujay Kumar Dutta

Publisher: Springer Nature

Published: 2020-03-02

Total Pages: 644

ISBN-13: 9811524378

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This book presents the fundamentals of iron and steel making, including the physical chemistry, thermodynamics and key concepts, while also discussing associated problems and solutions. It guides the reader through the production process from start to finish, covers the raw materials, and addresses the types of processes and reactions involved in both conventional and alternative methods. Though primarily intended as a textbook for students of metallurgical engineering, the book will also prove a useful reference for professionals and researchers working in this area.

Extractive Metallurgy 3
Extractive Metallurgy 3

Author: Alain Vignes

Publisher: John Wiley & Sons

Published: 2013-03-01

Total Pages: 302

ISBN-13: 1118617029

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Extractive metallurgy is the art and science of extracting metals from their ores and refining them. The production of metals and alloys from these source materials is still one of the most important and fundamental industries in both developed and developing economies around the world. The outputs and products are essential resources for the metallic, mechanical, electromagnetic, electrical and electronics industries (silicon is treated as a metal for these purposes). This series is devoted to the extraction of metals from ores, concentrates (enriched ores), scraps, and other sources and their refining to the state of either liquid metal before casting or to solid metals. The extraction and refining operations that are required may be carried out by various metallurgical reaction processes. Extractive Metallurgy 1 deals with the fundamentals of thermodynamics and kinetics of the reaction processes. Extractive Metallurgy 2 focuses on pyrometallurgical, hydrometallurgical, halide and electro-metallurgical (conversion) processes. Extractive Metallurgy 3 deals with the industrial processing operations, technologies, and process routes, in other words the sequence of steps or operations used to convert the ore to metal. Processes and operations are studied using the methodology of “chemical reaction engineering”. As the fundamentals of the art and science of Extractive Metallurgy are infrequently taught as dedicated university or engineering schools courses, this series is intended both for students in the fields of Metallurgy and Mechanical Engineering who want to acquire this knowledge, and also for engineers put in charge of the operation of an industrial production unit or the development of a new process, who will need the basic knowledge of the corresponding technology.

Waste Production and Utilization in the Metal Extraction Industry
Waste Production and Utilization in the Metal Extraction Industry

Author: Sehliselo Ndlovu

Publisher: CRC Press

Published: 2017-06-27

Total Pages: 472

ISBN-13: 1351649930

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Increasingly stringent environmental regulations and industry adoption of waste minimization guidelines have thus, stimulated the need for the development of recycling and reuse options for metal related waste. This book, therefore, gives an overview of the waste generation, recycle and reuse along the mining, beneficiation, extraction, manufacturing and post-consumer value chain. This book reviews current status and future trends in the recycling and reuse of mineral and metal waste and also details the policy and legislation regarding the waste management, health and environmental impacts in the mining, beneficiation, metal extraction and manufacturing processes. This book is a useful reference for engineers and researchers in industry, policymakers and legislators in governance, and academics on the current status and future trends in the recycling and reuse of mineral and metal waste. Some of the key features of the book are as follows: Holistic approach to waste generation, recycling and reuse along the minerals and metals extraction. Detailed overview of metallurgical waste generation. Practical examples with complete flow sheets, techniques and interventions on waste management. Integrates the technical issues related to efficient resources utilization with the policy and regulatory framework. Novel approach to addressing future commodity shortages.

Alternate Methods of Ironmaking
Alternate Methods of Ironmaking

Author: Sujay Kumar Dutta | Rameshwar Sah

Publisher: S. Chand Publishing

Published:

Total Pages: 136

ISBN-13: 8121940583

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This book has been prepared primarily for use by Students studying Ferrous Metallurgy (i.e., Iron and Steelmaking) at UG and PG level of Metallurgical and Materials Engineering, Research workers engaged in obtaining fundamental information in this field, and for Process Metallurgists to understand the processes in general and Sponge Iron Producers in particular. •; It also helps the practicing engineers who wish to apply the theoretical knowledge to the process they are operating. •;The book may very well be introduced as a Textbook for Elective subject in Third/Fourth year of UG programme in Metallurgical & Materials Engineering. •;The book consists of nine chapters in two parts; five chapters in Part-I: Direct Reduction Processes and four chapters in Part-II: Smelting Reduction Processes. In Part-I, the Chapter 1 deals with a brief introduction of the sponge iron and classification of the direct reduction processes with their advantages and limitations. Chapter 2 deals with the raw materials involved in direct reduced ironmaking and their characteristics. In Chapter 3, the physico-chemical principles and thermodynamics of reduction are highlighted. The details of different direct reduction (DR) processes are discussed in Chapter 4. The characteristics and uses of DRI as well as its effect on Electric Arc Furnace performance is discussed in Chapter 5.

Critical Materials: Underlying Causes And Sustainable Mitigation Strategies
Critical Materials: Underlying Causes And Sustainable Mitigation Strategies

Author: S Erik Offerman

Publisher: World Scientific

Published: 2019-02-27

Total Pages: 391

ISBN-13: 981327106X

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This book covers a new frontier of research in Critical Materials that provides insight in terms of the possible sustainable mitigation strategies, the complexity, broadness and multi-disciplinarity of the subject. By exploring in both 'systems view' and 'in-depth materials view' in light of the circular economy, this book tackles the problem of sustainable usage of materials that is closely intertwined with the energy issue and climate change. Topics covered include: geopolitics of materials, the energy-materials nexus, definitions of the criticality of materials, circular product design, the development of alternative materials (substitution), sustainable mining and recycling.