Evolution of Metal Casting Technologies
Evolution of Metal Casting Technologies

Author: Muhammad Azhar Ali Khan

Publisher: Springer

Published: 2016-11-03

Total Pages: 49

ISBN-13: 331946633X

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This book provides an overview of metal casting technologies starting from its historical evolution to casting design strategies that are being followed today in foundries and other metal casting industries. The details of most of the casting processes and their applications are also included for completeness. Foundry practices such as mold materials and molding techniques, pattern making and cores, furnaces, pouring, cleaning and heat treatment etc. are discussed in detail. Finally, current practices in casting design are demonstrated. Further developments in the field through computational methods and virtual reality are also described.

Direct Strip Casting of Metals and Alloys
Direct Strip Casting of Metals and Alloys

Author: M Ferry

Publisher: Woodhead Publishing

Published: 2006-03-24

Total Pages: 296

ISBN-13: 1845691660

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Direct strip casting is a continuous casting process for producing metallic sheet directly from the molten state that minimises the need for substantial secondary processing. This important book is the first to review the implications of strip casting technology for a range of alloys, including carbon and stainless steel, aluminium, magnesium, titanium, copper and other non-ferrous alloys.The book is divided into six chapters, with the first two describing the physical metallurgy of candidate alloys for direct strip casting and the development of microstructure during solidification. Chapter 3 describes the principles of continuous casting processes and the evolution of direct strip casting. It provides the foundation for the following two chapters which describe process variables and their impact on microstructure and strip quality. The final chapter describes possible techniques in secondary processing and fabrication of the as-cast strip. Two appendices discuss simulation and modelling issues, and the measurement and representation of textures in metal strip.Direct strip casting of metals and alloys is a standard reference on a technology destined to have a profound impact on the manufacturing landscape of the twenty-first century. - First book to review the implications of strip technology for a range of alloys - Essential book on a technology destined to have a profound impact on the manufacturing landscape of the twenty-first century

Casting Aluminum Alloys
Casting Aluminum Alloys

Author: Michael V Glazoff

Publisher: Butterworth-Heinemann

Published: 2018-09-03

Total Pages: 564

ISBN-13: 0128121149

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Casting Aluminum Alloys, Second Edition, the follow up to the fall 2007 work on the structure, properties, thermal resistance, corrosion and fatigue of aluminum alloys in industrial manufacturing, discusses findings from the past decade, including sections on new casting alloys, novel casting technologies, and new methods of alloys design. The book also includes other hot topics, such as the implementation of computational technologies for the calculation of phase equilibria and thermodynamic properties of alloys, the development of software for calculation of diffusion processes in aluminum alloys, computational modeling of solidification microstructure and texture evolution of multi-component aluminum materials. In addition to changes in computational predictive abilities, there is a review of novel casting aluminum alloy compositions and properties, as well as descriptions of new casting technologies and updates to coverage on the mechanical properties of aluminum casting alloys. - Presents a discussion of thermodynamic calculations used for assessing non-equilibrium solidifications of casting aluminum alloys - Expands coverage of mathematical models for alloy mechanical properties, helping facilitate the selection of the best prospective candidate for new alloy development - Contains a new section that describes the self-consistent evaluation of phase equilibria and thermodynamic properties of aluminum alloys

Cast Iron Technology
Cast Iron Technology

Author: Roy Elliott

Publisher: Butterworth-Heinemann

Published: 1988-04-18

Total Pages: 253

ISBN-13: 148319230X

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Cast Iron Technology presents a critical review of the nature of cast irons. It discusses the types of cast iron and the general purpose of cast irons. It also presents the history of the iron founding industry. Some of the topics covered in the book are the description of liquid metal state; preparation of liquid metal; process of melting; description of cupola melting and electric melting methods; control of composition of liquid metal during preparation; description of primary cast iron solidification structures; and thermal analysis of metals to determine its quality. Solidification science and the fundamentals of heat treatment are also discussed. An in-depth analysis of the hot quenching techniques is provided. The graphitization potential of liquid iron is well presented. A chapter is devoted to microstructural features of cast iron. The book can provide useful information to iron smiths, welders, students, and researchers.

Casting Processes and Modelling of Metallic Materials
Casting Processes and Modelling of Metallic Materials

Author: Zak Abdallah

Publisher: BoD – Books on Demand

Published: 2021-02-24

Total Pages: 167

ISBN-13: 1839684313

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This book, Casting Processes and Modelling of Metallic Materials, explores the various casting and modelling activities related to metallic alloy systems. The book provides results of research work conducted by experts from all over the globe to add to the research community in the era of the casting process and modelling. The book was edited by two experts in the field of materials science and modelling, Dr. Abdallah and Dr. Aldoumani, whom both have several publications in peer-reviewed journals, worldwide conferences, and scientific books. The book introduces the casting processes and then discusses the various issues and possible solutions. Over the past years, various models have been proposed and utilized to predict the performance of castings. Some of these models proved to be accurate whereas others failed to predict the casting performance. The strength of any predictive tool depends on the employment of physically meaningful parameters that replicate the real-life conditions. This has been illustrated in the current book with such predictive models and finite element (FE) modelling to illustrate the behaviour of castings in real-life conditions.

Aluminum Alloy Castings
Aluminum Alloy Castings

Author: John Gilbert Kaufman

Publisher: ASM International

Published: 2004-01-01

Total Pages: 350

ISBN-13: 0871708035

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J. G. (Gil) Kaufman is currently president of his consulting company, Kaufman Associates.

Unit Manufacturing Processes
Unit Manufacturing Processes

Author: National Research Council

Publisher: National Academies Press

Published: 1995-01-03

Total Pages: 228

ISBN-13: 0309176670

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Manufacturing, reduced to its simplest form, involves the sequencing of product forms through a number of different processes. Each individual step, known as an unit manufacturing process, can be viewed as the fundamental building block of a nation's manufacturing capability. A committee of the National Research Council has prepared a report to help define national priorities for research in unit processes. It contains an organizing framework for unit process families, criteria for determining the criticality of a process or manufacturing technology, examples of research opportunities, and a prioritized list of enabling technologies that can lead to the manufacture of products of superior quality at competitive costs. The study was performed under the sponsorship of the National Science Foundation and the Defense Department's Manufacturing Technology Program.

Castings Practice
Castings Practice

Author: John Campbell

Publisher: Elsevier

Published: 2004-04-16

Total Pages: 218

ISBN-13: 0080476414

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Each chapter of Professor Cambell's new book Castings Practice will take a look at one of his 10 rules. It is to be expected that the Rules wil one day be taken as an outline or blueprint for an international specification on the methods for making reliable castings.John Cambell has over two decades of experience in the casting industry and is the author of over 40 technical papers and patents. He has become well-known in the foundry industry as the originator of the Cosworth casting process, which is becoming accepted throughout the world as a new production process for the casting of cylinder heads and blocks. He is now Federal Mogul Professor of Casting Technology at the University of Birmingham.* Must-follow rules of castings, from one of the world's leading experts* Companion volume to the renowned book 'Castings' * Accessible and direct, provides essential information for students of metallurgy and foundry professionals alike