This unique handbook contains the most essential engineering formulas used in the cement manufacturing process. All formulas are presented in both English and metric systems of units. Examples are given to familiarize the reader with the usefulness of these formulas. The book can be used as a text manual for courses in cement technology, and as a reference for solving operating problems. The book is equally valuable for the manager supervisor, chemist, and operator as it is to the cement plant engineer.
The first Edition of the book came out in 2008. It covered all aspects of Designing Cement Plants- mainly Dry Process Cement Plants with 6 stage Preheaters and Calciners, Vertical Mills, Electro Static Precipitators and various auxiliary machineries as were prevalent then. The base size for various workouts was 3000 TPD as was prevalent then. It has begun to dawn on Cement Industry that it was responsible for emitting 5 % of the most common greenhouse gas - CO2. Cement Industry and Cement Plant and Process Designers began to apply their minds to make - GREEN Cement. - which emitted greenhouse gas in much less quantities by making blended cements, using alternate fuels and by recovering waste heat. Mr. Deolalkar's book 'Designing Green Cement Plants' dealing with these aspects came out in 2013. Cement Industry was also growing in size simultaneously and the base size of 3000 TPD has been replaced by cement plants of + 10000 TPD or + 3mtpa capacity cement plants, requiring sea changes in machinery used therein. This Second Edition of the Handbook includes all aspects of the basic concepts dealt with in the Handbook but also includes aspects of making green cement. The base capacity is now 10000 TPD. Therefore it has been named Handbook for Designing Green Cement Plants. This book will also be found to be very useful to the Cement Industry. Author's two books mentioned above have been included in the top 20 books related to Cement Industry in the World.Contents: Section - 1 Basics Section - 2 Machinery Used in Making cement Section - 3 Technoeconomic Feasibility Studies Section - 4 Civil Design and Construction Section - 5 Electricals and Instrumentation Section - 6 Layouts and Detailed Engineering Section - 7 Selecting and Ordering Machinery Section - 8 Sustainable Development Section - 9 Web Pages Section 10 - Sources Section 11 - Recommended Reading
An indispensable reference source and training tool not only for kiln operators, but for supervisors and management staff as well. Extensive discussions on pre-heater and pre-calciner operations are included. The appendix includes a section with conversion tables, definitions of common terms relating to rotary kilns, and a suggested outline for a training program for new operators.
Handbook of Low Carbon Concrete brings together the latest breakthroughs in the design, production, and application of low carbon concrete. In this handbook, the editors and contributors have paid extra attention to the emissions generated by coarse aggregates, emissions due to fine aggregates, and emissions due to cement, fly ash, GGBFS, and admixtures. In addition, the book provides expert coverage on emissions due to concrete batching, transport and placement, and emissions generated by typical commercially produced concretes. - Includes the tools and methods for reducing the emissions of greenhouse gases - Explores technologies, such as carbon capture, storage, and substitute cements - Provides essential data that helps determine the unique factors involved in designing large, new green cement plants
Cement production is known to be a polluting and energy-intensive industry. Cement plants account for 5 percent of global emissions of carbon dioxide and one of the main causes of global warming. However, cement it is literally the glue of progress. Designing Green Cement Plants provides the tools and techniques for designing new large cement plants that would promote sustainable growth, preserve natural resources to the maximum possible extent and make least possible additions to the Greenhouse Gases that cause global warming. Brief and but authoritative, this title embraces new technologies and methods such as Carbon Capture and Sequestration, as well as methods for harnessing renewable energy sources such as wind and solar. The author also discusses the efficient use of energy and materials through the use recycling. In addition, this book also examines thepossibilities of developing green cement substitutes such as Calera, Caliix, Novacem, Aether and Geopolymer cements. - Includes the tools and methods for reducing the emissions of greenhouse Gases - Explores technologies such as: carbon capture and storage and substitute cements - Provides essential data to determining the unique factors involved in designing large new green cement plants - Includes interactive excel spreadsheets - Methods for preforming a cost benefits analysis for the production of green cements as opposed to conventional OPC
Mortar and concrete made with portland cement has been a popular construction material in the world for the past 170 years or more. However, cement mortar and concrete have some disadvantages such as delayed hardening, low tensile strength, large drying shrinkage and low chemical resistance. To reduce these disadvantages, polymers have been utilized as an additive.Polymer-modified or polymer cement mortar (PCM) and concrete (PCC) are the materials which are made by partially replacing the cement hydrate binders of conventional cement mortar or concrete, with polymers. This book deals with the principles of polymer modification for cement composites, the process technology, properties and applications of the polymer-modified mortar and concrete, and special polymer-modified systems such as M DF cement, antiwashout underwater concrete, polymer-ferrocement, and artificial I wood.The polymeric admixtures or cement modifiers include latexes or emulsions, redispersible polymer powders, water-soluble polymers, liquid resins and monomers.This book describes the current knowledge and information of polymer-modified mortars and concretes, and discusses or reviews the following items in detail:1. Principles of polymer modification for cement composites.2. Process technology of polymer-modified mortars and concretes.3. Properties of polymer-modified mortars and concretes.4. Applications of polymer-modified mortars and concretes.5. Special polymer-modified systems such as MDF cements, antiwashout underwater concretes, polymer-ferrocements, and artificial woods.
This ground-breaking Handbook uniquely focuses on the business of sustainability, offering a fresh insight and practical solutions to the challenges that businesses face in making human activity sustainable. It is organized into four distinctive themes that cut across levels of analysis and illustrate a rich set of solution contexts that will guide future research.
Whether or not, you are on the job site or back in the office, this book will help you to avoid mistakes, code violations, and wasted time and money. The book's four part treatment begins with constituent materials followed by self contained parts on Concrete Properties, Processes, and Concrete Repair and Rehabilitation. Designed to be an "all in one" reference, the author includes a wealth information for the most popular types of testing. This includes: Analysis of Fresh Concrete; Testing Machines; Accelerated Testing Methods; Analysis of Hardened Concrete and Mortar; Core Sampling and Testing; Assessment of Concrete Construction ; Repair; Quality Concepts; Quality Control; Statistics; Standards, Specifications, and Codes of Practice. With this book in hand, construction engineers and even technicians find valuable information regarding Exposed Concrete Finishes, Repairing Concrete, Formwork, Precast Concrete, Concrete Roads, and Industrial Floors. Project managers and owners will find this reference a valuable guide to concrete both in terms of its applications in construction projects and the science and chemistry of concrete for its own sake. - Fundamentals of Concrete Chemistry - Handy at your figure tip calculations - Tips for working with all types of concretes - Covers Roads, floors, and finishes - Principles of Precast, Reinforced and Prestressed Concrete
