Metallurgical Failure Analysis
Metallurgical Failure Analysis

Author: Kannadi Palankeezhe Balan

Publisher: Elsevier

Published: 2018-01-03

Total Pages: 296

ISBN-13: 0128143371

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Metallurgical Failure Analysis: Techniques and Case Studies explores how components fail and what measures should be taken to avoid future failures. The book introduces the subject of failure analysis; covers the fundamentals and methodology of failure analysis, including fracture and fractography of metals and alloys and the tools and techniques used in a failure investigation; examines 37 case studies on high performance engineering components; features experimental results comprised of visual-, fractographic-, or metallographic- examination, hardness measurements and chemical analysis; includes illustrations and evidence obtained through test results to enhance understanding; and suggests suitable remedial measures when possible. The various case studies are classified according to the major causes of failures. The case studies pertain to: Improper Material Selection, Manufacturing Defects, Casting Defects, Overload, Fatigue, Corrosion Induced Failures, Hydrogen Embrittlement and Stress Corrosion Cracking, Wear and Elevated Temperature Failures. The book contains information gathered over three decades of the author's experience handling a variety of failure cases and will go a long way toward inspiring practicing failure analysts. The book is designed for scientists, metallurgists, engineers, quality control inspectors, professors and students alike. - Explores the fundamentals and methodology of failure analysis - Examines the major causes of component failures - Teaches a systematic approach to investigation to determine the cause of a failure - Features 37 case studies on high performance engineering components

Failure Mechanisms in Alloys
Failure Mechanisms in Alloys

Author: George A. Pantazopoulos

Publisher: MDPI

Published: 2020-03-19

Total Pages: 476

ISBN-13: 303928276X

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The era of lean production and excellence in manufacturing, advancing with sustainable development, demands the rational utilization of raw materials and energy resources, adopting cleaner and environmentally-friendly industrial processes. In view of the new industrial revolution, through digital transformation, the exploitation of smart and sophisticated materials systems, the need of minimizing scrap and increasing efficiency, reliability and lifetime and, on the other hand, the pursuit of fuel economy and limitation of carbon footprint, are necessary conditions for the imminent growth in a highly competitive economy. Failure analysis is an interdisciplinary scientific topic, reflecting the opinions and interpretations coming from a systematic evidence-gathering procedure, embracing various important sectors, imparting knowledge, and substantiating improvement practices. The deep understanding of material/component role (e.g., rotating shaft, extrusion die, gas pipeline) and properties will be of central importance for fitness for purpose in certain industrial processes and applications. Finally, it is hoped and strongly believed that the accumulation of additional knowledge in the field of failure mechanisms and the adoption of the principles, philosophy, and deep understanding of failure analysis process approach will strongly promote the learning concept, as a continuously evolving process leading to personal and social progress and prosperity.

Understanding How Components Fail, 3rd Edition
Understanding How Components Fail, 3rd Edition

Author: Donald J. Wulpi

Publisher: ASM International

Published: 2013-10-01

Total Pages: 330

ISBN-13: 1627080147

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One of the first books new engineers and technicians should read. This new edition of the perennial best seller preserves the core of the previous editions, focusing on the metallurgical and materials evaluation for failure mode identification. Comprehensive information covering the basic principles and practices are clearly explained.

Practical Plant Failure Analysis
Practical Plant Failure Analysis

Author: Neville W. Sachs

Publisher: CRC Press

Published: 2016-04-19

Total Pages: 290

ISBN-13: 1420020005

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Component failures result from a combination of factors involving materials science, mechanics, thermodynamics, corrosion, and tribology. With the right guidance, you don’t have to be an authority in all of these areas to become skilled at diagnosing and preventing failures. Based on the author’s more than thirty years of experience, Practical Plant Failure Analysis: A Guide to Understanding Machinery Deterioration and Improving Equipment Reliability is a down-to-earth guide to improving machinery maintenance and reliability. Illustrated with hundreds of diagrams and photographs, this book examines... · When and how to conduct a physical failure analysis · Basic material properties including heat treating mechanisms, work hardening, and the effects of temperature changes on material properties · The differences in appearance between ductile overload, brittle overload, and fatigue failures · High cycle fatigue and how to differentiate between high stress concentrations and high operating stresses · Low cycle fatigue and unusual fatigue situations · Lubrication and its influence on the three basic bearing designs · Ball and roller bearings, gears, fasteners, V-belts, and synchronous belts Taking a detailed and systematic approach, Practical Plant Failure Analysis thoroughly explains the four major failure mechanisms—wear, corrosion, overload, and fatigue—as well as how to identify them. The author clearly identifies how these mechanisms appear in various components and supplies convenient charts that demonstrate how to identify the specific causes of failure.

Metal Fatigue: Effects of Small Defects and Nonmetallic Inclusions
Metal Fatigue: Effects of Small Defects and Nonmetallic Inclusions

Author: Yukitaka Murakami

Publisher: Elsevier

Published: 2002-04-29

Total Pages: 384

ISBN-13: 0080496563

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Metal fatigue is an essential consideration for engineers and researchers who are looking at factors that cause metals to fail through stress, corrosion, etc. This is an English translation of a book originally published in Japan in 1993, with an additional two chapters on the fatigue failure of steels and the effect of surface roughness on fatigue strength. The methodology is based on important and reliable results and may be usefully applied to other fatigue problems not directly treated in this book.

Metallography in Failure Analysis
Metallography in Failure Analysis

Author: J. McCall

Publisher: Springer Science & Business Media

Published: 2012-12-06

Total Pages: 301

ISBN-13: 146132856X

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Detailed analyses of failures of material components have proved to be valuable in many ways; by preventing further failures, by assessing the validity of designs and the selection of materials, by uncovering shortcomings in the processing of the materials in volved through characterizations of defects, and by revealing problems introduced during the manufacture or fabrication of the component. Increased recognition of the value of performing failure analyses has caused the field to develop into a very active area of tech nical endeavor. Failure analysis has been employed in numerous different technical dis ciplines and has proven beneficial. The increased activity has caused many new and im proved methods for performing these analyses to be developed. Among these are many methods which can be characterized as generally belonging to the field of metallography. In recognition of the important role that metallography plays in the performance of failure analyses, the absence of a text that specifically discusses this subject, and the be lief that communication of information on the subject would be of technical interest, The American Society for Metals and The International Metallographic Society co sponsored a symposium. The intent was to bring together world-recognized authorities working in various aspects of the failure analysis and metallographic fields to share meth ods they use, results they have obtained, and the purposes to which they utilized these results. The symposium, entitled "Metallography in Failure Analysis", was held in Hous ton, Texas, USA, July 17-18, 1977.