Theoretical Design of a Thermosyphon for Efficient Process Heat Removal from Next Generation Nuclear Plant (NGNP) for Production of Hydrogen

Theoretical Design of a Thermosyphon for Efficient Process Heat Removal from Next Generation Nuclear Plant (NGNP) for Production of Hydrogen

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Published: 2007

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The work reported here is the preliminary analysis of two-phase Thermosyphon heat transfer performance with various alkali metals. Thermosyphon is a device for transporting heat from one point to another with quite extraordinary properties. Heat transport occurs via evaporation and condensation, and the heat transport fluid is re-circulated by gravitational force. With this mode of heat transfer, the thermosyphon has the capability to transport heat at high rates over appreciable distances, virtually isothermally and without any requirement for external pumping devices. For process heat, intermediate heat exchangers (IHX) are required to transfer heat from the NGNP to the hydrogen plant in the most efficient way possible. The production of power at higher efficiency using Brayton Cycle, and hydrogen production requires both heat at higher temperatures (up to 1000oC) and high effectiveness compact heat exchangers to transfer heat to either the power or process cycle. The purpose for selecting a compact heat exchanger is to maximize the heat transfer surface area per volume of heat exchanger; this has the benefit of reducing heat exchanger size and heat losses. The IHX design requirements are governed by the allowable temperature drop between the outlet of the NGNP (900oC, based on the current capabilities of NGNP), and the temperatures in the hydrogen production plant. Spiral Heat Exchangers (SHE's) have superior heat transfer characteristics, and are less susceptible to fouling. Further, heat losses to surroundings are minimized because of its compact configuration. SHEs have never been examined for phase-change heat transfer applications. The research presented provides useful information for thermosyphon design and Spiral Heat Exchanger.


Theoretical Design of Thermosyphon for Process Heat Transfer from NGNP to Hydrogen Plant

Theoretical Design of Thermosyphon for Process Heat Transfer from NGNP to Hydrogen Plant

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Published: 2008

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The Next Generation Nuclear Plant (NGNP) will most likely produce electricity and process heat, with both being considered for hydrogen production. To capture nuclear process heat, and transport it to a distant industrial facility requires a high temperature system of heat exchangers, pumps and/or compressors. The heat transfer system is particularly challenging not only due to the elevated temperatures (up to ~ 1300K) and industrial scale power transport (=50 MW), but also due to a potentially large separation distance between the nuclear and industrial plants (100+m) dictated by safety and licensing mandates. The work reported here is the preliminary analysis of two-phase thermosyphon heat transfer performance with alkali metals. A thermosyphon is a device for transporting heat from one point to another with quite extraordinary properties. In contrast to single-phased forced convective heat transfer via 'pumping a fluid', a thermosyphon (also called a wickless heat pipe) transfers heat through the vaporization / condensing process. The condensate is further returned to the hot source by gravity, i.e. without any requirement of pumps or compressors. With this mode of heat transfer, the thermosyphon has the capability to transport heat at high rates over appreciable distances, virtually isothermally and without any requirement for external pumping devices. Two-phase heat transfer by a thermosyphon has the advantage of high enthalpy transport that includes the sensible heat of the liquid, the latent heat of vaporization, and vapor superheat. In contrast, single-phase forced convection transports only the sensible heat of the fluid. Additionally, vapor-phase velocities within a thermosyphon are much greater than single-phase liquid velocities within a forced convective loop. Thermosyphon performance can be limited by the sonic limit (choking) or vapor flow and/or by condensate entrainment. Proper thermosyphon requires analysis of both.


Engineering Design Elements of a Two-Phase Thermosyphon to Trannsfer NGNP Nuclear Thermal Energy to a Hydrogen Plant

Engineering Design Elements of a Two-Phase Thermosyphon to Trannsfer NGNP Nuclear Thermal Energy to a Hydrogen Plant

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Published: 2009

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Two hydrogen production processes, both powered by a Next Generation Nuclear Plant (NGNP), are currently under investigation at Idaho National Laboratory. The first is high-temperature steam electrolysis, which uses both heat and electricity; the second is thermo-chemical production through the sulfur iodine process primarily using heat. Both processes require a high temperature (>850°C) for enhanced efficiency; temperatures indicative of the NGNP. Safety and licensing mandates prudently dictate that the NGNP and the hydrogen production facility be physically isolated, perhaps requiring separation of over 100 m.


System Analyses of High and Low-Temperature Interface Designs for a Nuclear-Driven High-Temperature Electrolysis Hydrogen Production Plant

System Analyses of High and Low-Temperature Interface Designs for a Nuclear-Driven High-Temperature Electrolysis Hydrogen Production Plant

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Published: 2009

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As part of the Next Generation Nuclear Plant (NGNP) project, an evaluation of a low-temperature heat-pump interface design for a nuclear-driven high-temperature electrolysis (HTE) hydrogen production plant was performed using the UniSim process analysis software. The lowtemperature interface design is intended to reduce the interface temperature between the reactor power conversion system and the hydrogen production plant by extracting process heat from the low temperature portion of the power cycle rather than from the high-temperature portion of the cycle as is done with the current Idaho National Laboratory (INL) reference design. The intent of this design change is to mitigate the potential for tritium migration from the reactor core to the hydrogen plant, and reduce the potential for high temperature creep in the interface structures. The UniSim model assumed a 600 MWt Very-High Temperature Reactor (VHTR) operating at a primary system pressure of 7.0 MPa and a reactor outlet temperature of 900°C. The lowtemperature heat-pump loop is a water/steam loop that operates between 2.6 MPa and 5.0 MPa. The HTE hydrogen production loop operated at 5 MPa, with plant conditions optimized to maximize plant performance (i.e., 800°C electrolysis operating temperature, area specific resistance (ASR) = 0.4 ohm-cm2, and a current density of 0.25 amps/cm2). An air sweep gas system was used to remove oxygen from the anode side of the electrolyzer. Heat was also recovered from the hydrogen and oxygen product streams to maximize hydrogen production efficiencies. The results of the UniSim analysis showed that the low-temperature interface design was an effective heat-pump concept, transferring 31.5 MWt from the low-temperature leg of the gas turbine power cycle to the HTE process boiler, while consuming 16.0 MWe of compressor power. However, when this concept was compared with the current INL reference direct Brayton cycle design and with a modification of the reference design to simulate an indirect Brayton cycle (both with heat extracted from the high-temperature portion of the power cycle), the latter two concepts had higher overall hydrogen production rates and efficiencies compared to the low-temperature heatpump concept, but at the expense of higher interface temperatures. Therefore, the ultimate decision on the viability of the low-temperature heat-pump concept involves a tradeoff between the benefits of a lower-temperature interface between the power conversion system and the hydrogen production plant, and the reduced hydrogen production efficiency of the low-temperature heat-pump concept compared to concepts using high-temperature process heat.


Thermal Hydraulic Analyses for Coupling High Temperature Gas-Cooled Reactor to Hydrogen Plant

Thermal Hydraulic Analyses for Coupling High Temperature Gas-Cooled Reactor to Hydrogen Plant

Author: S. Sherman

Publisher:

Published: 2006

Total Pages:

ISBN-13:

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The US Department of Energy is investigating the use of high-temperature nuclear reactors to produce hydrogen using either thermochemical cycles or high-temperature electrolysis. Although the hydrogen production processes are in an early stage of development, coupling either of these processes to the high-temperature reactor requires both efficient heat transfer and adequate separation of the facilities to assure that off-normal events in the production facility do not impact the nuclear power plant. An intermediate heat transport loop will be required to separate the operations and safety functions of the nuclear and hydrogen plants. A next generation high-temperature reactor could be envisioned as a single-purpose facility that produces hydrogen or a dual-purpose facility that produces hydrogen and electricity. Early plants, such as the proposed Next Generation Nuclear Plant (NGNP), may be dual-purpose facilities that demonstrate both hydrogen and efficient electrical generation. Later plants could be single-purpose facilities. At this stage of development, both single- and dual-purpose facilities need to be understood. A number of possible configurations for a system that transfers heat between the nuclear reactor and the hydrogen and/or electrical generation plants were identified. These configurations included both direct and indirect cycles for the production of electricity. Both helium and liquid salts were considered as the working fluid in the intermediate heat transport loop. Methods were developed toperform thermal-hydraulic and cycle-efficiency evaluations of the different configurations and coolants. The thermal-hydraulic evaluations estimated the sizes of various components in the intermediate heat transport loop for the different configurations. The relative sizes of components provide a relative indication of the capital cost associated with the various configurations. Estimates of the overall cycle efficiency of the various configurations were also determined. The evaluations determined which configurations and coolants are the most promising from thermalhydraulic and efficiency points of view.


Thermal-Hydraulic Analyses of Heat Transfer Fluid Requirements and Characteristics for Coupling A Hydrogen Production Plant to a High-Temperature Nuclear Reactor

Thermal-Hydraulic Analyses of Heat Transfer Fluid Requirements and Characteristics for Coupling A Hydrogen Production Plant to a High-Temperature Nuclear Reactor

Author: D. F. Wilson

Publisher:

Published: 2005

Total Pages:

ISBN-13:

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The Department of Energy is investigating the use of high-temperature nuclear reactors to producehydrogen using either thermochemical cycles or high-temperature electrolysis. Although the hydrogenproduction processes are in an early stage of development, coupling either of these processes to the hightemperaturereactor requires both efficient heat transfer and adequate separation of the facilities to assurethat off-normal events in the production facility do not impact the nuclear power plant. An intermediateheat transport loop will be required to separate the operations and safety functions of the nuclear andhydrogen plants. A next generation high-temperature reactor could be envisioned as a single-purposefacility that produces hydrogen or a dual-purpose facility that produces hydrogen and electricity. Earlyplants, such as the proposed Next Generation Nuclear Plant, may be dual-purpose facilities thatdemonstrate both hydrogen and efficient electrical generation. Later plants could be single-purposefacilities. At this stage of development, both single- and dual-purpose facilities need to be understood. Seven possible configurations for a system that transfers heat between the nuclear reactor and thehydrogen and/or electrical generation plants were identified. These configurations included both directand indirect cycles for the production of electricity. Both helium and liquid salts were considered as theworking fluid in the intermediate heat transport loop. Methods were developed to perform thermalhydraulicand cycle-efficiency evaluations of the different configurations and coolants. The thermalhydraulicevaluations estimated the sizes of various components in the intermediate heat transport loopfor the different configurations. The relative sizes of components provide a relative indication of thecapital cost associated with the various configurations. Estimates of the overall cycle efficiency of thevarious configurations were also determined. The evaluations determined which configurations andcoolants are the most promising from thermal-hydraulic and efficiency points of view. These evaluationsalso determined which configurations and options do not appear to be feasible at the current time.


Heat Pipe Applications in Fission Driven Nuclear Power Plants

Heat Pipe Applications in Fission Driven Nuclear Power Plants

Author: Bahman Zohuri

Publisher: Springer

Published: 2019-02-14

Total Pages: 362

ISBN-13: 3030058824

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This book presents a new and innovative approach for the use of heat pipes and their application in a number of industrial scenarios, including space and nuclear power plants. The book opens by describing the heat pipe and its concept, including sizing, composition and binding energies. It contains mathematical models of high and low temperature pipes along with extensive design and manufacturing models, characteristics and testing programs. A detailed design and safety analysis concludes the book, emphasizing the importance of heat pipe implementation within the main cooling system and within the core of the reactor, making this book a useful resource for students, engineers, and researchers.


Application of Compact Heat Exchangers For Combined Cycle Driven Efficiency In Next Generation Nuclear Power Plants

Application of Compact Heat Exchangers For Combined Cycle Driven Efficiency In Next Generation Nuclear Power Plants

Author: Bahman Zohuri

Publisher: Springer

Published: 2015-11-19

Total Pages: 379

ISBN-13: 3319235370

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Covers the fundamentals of combined-cycle plants to provide background for understanding the progressive design approaches at the heart of the text Discusses the types of compact heat exchanger surfaces, suggesting novel designs that can be considered for optimal cost effectiveness and maximum energy production Undertakes the thermal analysis of these compact heat exchangers throughout the life cycle, from the design perspective through operational and safety assurance stages This book describes the quest to create novel designs for compact heat exchangers in support of emergent combined cycle nuclear plants. The text opens with a concise explanation of the fundamentals of combined cycles, describing their efficiency impacts on electrical power generation systems. It then covers the implementation of these principles in nuclear reactor power systems, focusing on the role of compact heat exchangers in the combined cycle loop and applying them to the challenges facing actual nuclear power systems. The various types of compact heat exchanger surfaces and designs are given thorough consideration before the author turns his attention to discussing current and projected reactor systems, and how the novel design of these compact heat e xchangers can be applied to innovative designs, operation and safety analyses to optimize thermal efficiency. The book is written at an undergraduate level, but will be useful to practicing engineers and scientists as well.


Two Phase Flow, Phase Change and Numerical Modeling

Two Phase Flow, Phase Change and Numerical Modeling

Author: Amimul Ahsan

Publisher: IntechOpen

Published: 2011-09-26

Total Pages: 598

ISBN-13: 9789533075846

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The heat transfer and analysis on laser beam, evaporator coils, shell-and-tube condenser, two phase flow, nanofluids, complex fluids, and on phase change are significant issues in a design of wide range of industrial processes and devices. This book includes 25 advanced and revised contributions, and it covers mainly (1) numerical modeling of heat transfer, (2) two phase flow, (3) nanofluids, and (4) phase change. The first section introduces numerical modeling of heat transfer on particles in binary gas-solid fluidization bed, solidification phenomena, thermal approaches to laser damage, and temperature and velocity distribution. The second section covers density wave instability phenomena, gas and spray-water quenching, spray cooling, wettability effect, liquid film thickness, and thermosyphon loop. The third section includes nanofluids for heat transfer, nanofluids in minichannels, potential and engineering strategies on nanofluids, and heat transfer at nanoscale. The forth section presents time-dependent melting and deformation processes of phase change material (PCM), thermal energy storage tanks using PCM, phase change in deep CO2 injector, and thermal storage device of solar hot water system. The advanced idea and information described here will be fruitful for the readers to find a sustainable solution in an industrialized society.