Quality Maintenance

Quality Maintenance

Author: Seiji Tsuchiya

Publisher: Productivity Press

Published: 1996-09-01

Total Pages: 223

ISBN-13: 9781563271373

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In order to achieve zero-defect product quality, a company needs to trace defects in equipment to their root causes and permanently eliminate them. Learn how to integrate TPM concepts and methods in your quality program in this easy-to-read case study of TPM, TQC, and JIT at a world-class manufacturer of optical fiber and other electric cable and wire. Using numerous shop floor examples, the author shows supervisors and team leaders how to manage equipment to guarantee higher quality. Contents Publisher's Message Foreword to the Japanese Edition Preface 1. The Zero Defect Challenge 2. TPM Development at Furukawa Electric 3. Deploying the Five S's and Autonomous Quality Maintenance 4. The Mechanism Behind Failures and Defects 5. The Basic Approach to Defect Prevention 6. Deploying MQP Management 7. Planned Quality Maintenance 8. TPM and the JIT Production System 9. Improvement Results and Future Topics About the Author Index


Planning and Control of Maintenance Systems

Planning and Control of Maintenance Systems

Author: Salih O. Duffuaa

Publisher: Springer

Published: 2015-07-11

Total Pages: 361

ISBN-13: 3319198033

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Analyzing maintenance as an integrated system with objectives, strategies and processes that need to be planned, designed, engineered, and controlled using statistical and optimization techniques, the theme of this book is the strategic holistic system approach for maintenance. This approach enables maintenance decision makers to view maintenance as a provider of a competitive edge not a necessary evil. Encompassing maintenance systems; maintenance strategic and capacity planning, planned and preventive maintenance, work measurements and standards, material (spares) control, maintenance operations and control, planning and scheduling, maintenance quality, training, and others, this book gives readers an understanding of the relevant methodology and how to apply it to real-world problems in industry. Each chapter includes a number exercises and is suitable as a textbook or a reference for a professionals and practitioners whilst being of interest to industrial engineering, mechanical engineering, electrical engineering, and industrial management students. It can also be used as a textbook for short courses on maintenance in industry. This text is the second edition of the book, which has four new chapters added and three chapters are revised substantially to reflect development in maintenance since the publication of the first edition. The new chapters cover reliability centered maintenance, total productive maintenance, e-maintenance and maintenance performance, productivity and continuous improvement.


The Handbook of Maintenance Management

The Handbook of Maintenance Management

Author: Joel Levitt

Publisher: Industrial Press Inc.

Published: 1997

Total Pages: 490

ISBN-13: 9780831130756

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The field of maintenance is hard to approach because the language is strange. This book introduces the fundamentals of maintenance and will allow the outsider to understand the jargon. The book offers a complete survey of the field, a review of maintenance management, a manual for cost reduction, a primer for the stock room, and a training regime for new supervisors, managers and planners.


IBM Predictive Maintenance and Quality 2.0 Technical Overview

IBM Predictive Maintenance and Quality 2.0 Technical Overview

Author: Vrunda Negandhi

Publisher: IBM Redbooks

Published: 2015-06-29

Total Pages: 212

ISBN-13: 0738454257

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This IBM® RedpaperTM publication updated technical overview provides essential details about the data processing steps, message flows, and analytical models that power IBM Predictive Maintenance and Quality (PMQ) Version 2.0. The new version of PMQ builds on the first one, released in 2013, to help companies efficiently monitor and maintain production assets and improve their overall availability, utilization, and performance. It analyzes various types of data to detect failure patterns and poor quality parts earlier than traditional quality control methods, with the goal of reducing unscheduled asset downtime and improving quality metrics. Version 2.0 includes an improved method of interacting with the solution's analytic data store using an API from the new Analytics Solution Foundation, a reusable, configurable, and extensible component that supports a number of the solution's analytic functions. The new version also changes the calculation of profiles and KPIs, which is now done using orchestrations that are defined in XML. This updated technical overview provides details about these new orchestration definitions.


Total Quality Management

Total Quality Management

Author: D.R. Kiran

Publisher: Butterworth-Heinemann

Published: 2016-10-28

Total Pages: 582

ISBN-13: 0128110368

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Total Quality Management: Key Concepts and Case Studies provides the full range of management principles and practices that govern the quality function. The book covers the fundamentals and background needed, as well as industry case studies and comprehensive topic coverage, making it an invaluable reference to both the novice and the more experienced individual. Aspects of quality control that are widely utilized in practice are combined with those that are commonly referred to on University courses, and the latest developments in quality concepts are also presented. This book is an ideal quick reference for any manager, designer, engineer, or researcher interested in quality. Features two chapters on the latest ISO standards Includes an introduction to statistics to help the reader fully grasp content on statistical quality control Contains case studies that explore many TQM themes in real life situations


Maintenance Organization and Systems

Maintenance Organization and Systems

Author: Anthony Kelly

Publisher: Butterworth-Heinemann

Published: 1997-10-15

Total Pages: 293

ISBN-13: 0750636033

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The profitability of any industry, in any technological sector - power, process, manufacturing, mineral extraction, transport, communication, etc - will be profoundly influenced by the reliability and performance of the plant which it uses. It is therefore vital that all possible measures are taken to maximise the productivity in use, and to minimise the maintenance costs and the downtime, of that plant. This book explains, in a clear and concise manner, the various organization structures that are needed for doing just that, the information systems with which those structures will need to be resourced, and the steps that will have to be taken in order to bring those structures and systems into being. The author, Anthony Kelly, an experienced international consultant and lecturer on this subject, calls his approach BUSINESS-CENTRED MAINTENANCE (BCM) because it springs from, and is driven by, the identification of business objectives, which are then translated into maintenance objectives and which underpin the maintenance strategy formulation. For the first time maintenance management is analysed from the perspective of the whole company and thus makes sense not only technologically but also in economic and business terms. Complete guide to maintenance from a whole-company perspective Best-selling and world-renowned author Complementary to RCM (Moubray) & TPM (Wilmott)


Lean Maintenance

Lean Maintenance

Author: Ricky Smith

Publisher: Elsevier

Published: 2004-06-11

Total Pages: 301

ISBN-13: 0080478905

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What is "Lean?" Whether referring to manufacturing operations or maintenance, lean is about doing more with less: less effort, less space, fewer defects, less throughput time, lower volume requirements, less capital for a given level of output, etc. The need to provide the customer more value with less waste is a necessity for any firm wanting to stay in business, especially in today's increasingly global market place. And this is what lean thinking is all about.Lean Operations are difficult to sustain. More Lean Manufacturing Plant Transformations have been abandoned than have achieved true Lean Enterprise status. There are solid and recurring reasons for both of these conditions. The most significant of these reasons is that production support processes have not been pre-positioned or refined adequately to assist the manufacturing plant in making the lean transformation. And the most significant of the support functions is the maintenance operation, which determines production line equipment reliability. Moving the maintenance operation well into its own lean transformation is a must-do prerequisite for successful manufacturing plant - or any process plant - Lean Transformations. This Handbook provides detailed, step-by-step, fully explained processes for each phase of Lean Maintenance implementation providing examples, checklists and methodologies of a quantity, detail and practicality that no previous publication has even approached. It is required reading, and a required reference, for every plant and facility that is planning, or even thinking of adopting "Lean" as their mode of operation. * A continuous improvement strategy using new "lean" principles* Eliminate wasteful practices from your manufacturing or chemical processes, increasing the profitability of your plant* Save thousands of dollars a year on new equipment by keeping your existing equipment maintained using this revolutionary method


Handbook of Maintenance Management and Engineering

Handbook of Maintenance Management and Engineering

Author: Mohamed Ben-Daya

Publisher: Springer Science & Business Media

Published: 2009-07-30

Total Pages: 745

ISBN-13: 1848824726

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To be able to compete successfully both at national and international levels, production systems and equipment must perform at levels not even thinkable a decade ago. Requirements for increased product quality, reduced throughput time and enhanced operating effectiveness within a rapidly changing customer demand environment continue to demand a high maintenance performance. In some cases, maintenance is required to increase operational effectiveness and revenues and customer satisfaction while reducing capital, operating and support costs. This may be the largest challenge facing production enterprises these days. For this, maintenance strategy is required to be aligned with the production logistics and also to keep updated with the current best practices. Maintenance has become a multidisciplinary activity and one may come across situations in which maintenance is the responsibility of people whose training is not engineering. This handbook aims to assist at different levels of understanding whether the manager is an engineer, a production manager, an experienced maintenance practitioner or a beginner. Topics selected to be included in this handbook cover a wide range of issues in the area of maintenance management and engineering to cater for all those interested in maintenance whether practitioners or researchers. This handbook is divided into 6 parts and contains 26 chapters covering a wide range of topics related to maintenance management and engineering.


The Practitioner's Guide to Data Quality Improvement

The Practitioner's Guide to Data Quality Improvement

Author: David Loshin

Publisher: Elsevier

Published: 2010-11-22

Total Pages: 423

ISBN-13: 0080920349

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The Practitioner's Guide to Data Quality Improvement offers a comprehensive look at data quality for business and IT, encompassing people, process, and technology. It shares the fundamentals for understanding the impacts of poor data quality, and guides practitioners and managers alike in socializing, gaining sponsorship for, planning, and establishing a data quality program. It demonstrates how to institute and run a data quality program, from first thoughts and justifications to maintenance and ongoing metrics. It includes an in-depth look at the use of data quality tools, including business case templates, and tools for analysis, reporting, and strategic planning. This book is recommended for data management practitioners, including database analysts, information analysts, data administrators, data architects, enterprise architects, data warehouse engineers, and systems analysts, and their managers. Offers a comprehensive look at data quality for business and IT, encompassing people, process, and technology. Shows how to institute and run a data quality program, from first thoughts and justifications to maintenance and ongoing metrics. Includes an in-depth look at the use of data quality tools, including business case templates, and tools for analysis, reporting, and strategic planning.


Integrated Models in Production Planning, Inventory, Quality, and Maintenance

Integrated Models in Production Planning, Inventory, Quality, and Maintenance

Author: M.A. Rahim

Publisher: Springer Science & Business Media

Published: 2012-12-06

Total Pages: 452

ISBN-13: 1461516358

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Production planning, inventory management, quality control, and maintenance policy are critical components of the manufacturing system. The effective integration of these four components gives a manufacturing operation the competitive edge in today's global market place. Integrated Models in Production Planning, Inventory, Quality, and Maintenance provides, in one volume, the latest developments in the integration of production, quality, and maintenance models. Prominent researchers, who are actively engaged in these areas, have contributed the topical chapters focused on the most recent issues in the area. In Part I, Ben-Daya and Rahim provide an overview of the literature dealing with integrated models for production, quality, and maintenance. Directions for future research are outlined. Part II contains six chapters (chapters 2 to 6) dealing with integrated models for production and maintenance. Part III deals with integrated production/inventory and quality models in chapters 7-11. Part IV focuses on quality and maintenance integrated models and contains two chapters. Part V deals with warranty, manufacturing, and quality and contains two chapters. Part VI addresses issues related to quality and contains three chapters (chapters 16-18).