This reference details particle characterization, dynamics, manufacturing, handling, and processing for the employment of multiphase reactors, as well as procedures in reactor scale-up and design for applications in the chemical, mineral, petroleum, power, cement and pharmaceuticals industries. The authors discuss flow through fixed beds, elutriation and entrainment, gas distributor and plenum design in fluidized beds, effect of internal tubes and baffles, general approaches to reactor design, applications for gasifiers and combustors, dilute phase pneumatic conveying, and applications for chemical production and processing. This is a valuable guide for chemists and engineers to use in their day-to-day work.
1. Objective and Scope Bubbles, drops and rigid particles occur everywhere in life, from valuable industrial operations like gas-liquid contracting, fluidized beds and extraction to such vital natural processes as fermentation, evaporation, and sedimentation. As we become increasingly aware of their fundamental role in industrial and biological systems, we are driven to know more about these fascinating particles. It is no surprise, therefore, that their practical and theoretical implications have aroused great interest among the scientific community and have inspired a growing number of studies and publications. Over the past ten years advances in the field of small Reynolds numbers flows and their technological and biological applications have given rise to several definitive monographs and textbooks in the area. In addition, the past three decades have witnessed enormous progress in describing quantitatively the behaviour of these particles. However, to the best of our knowledge, there are still no available books that reflect such achievements in the areas of bubble and drop deformation, hydrodynamic interactions of deformable fluid particles at low and moderate Reynolds numbers and hydrodynamic interactions of particles in oscillatory flows. Indeed, only one more book is dedicated entirely to the behaviour of bubbles, drops and rigid particles ["Bubbles, Drops and Particles" by Clift et al. (1978)] and the authors state its limitations clearly in the preface: "We treat only phenomena in which particle-particle interactions are of negligible importance. Hence, direct application of the book is limited to single-particle systems of dilute suspensions.
The fluidized-bed reactor is the centerpiece of industrial fluidization processes. This book focuses on the design and operation of fluidized beds in many different industrial processes, emphasizing the rationale for choosing fluidized beds for each particular process. The book starts with a brief history of fluidization from its inception in the 1940’s. The authors present both the fluid dynamics of gas-solid fluidized beds and the extensive experimental studies of operating systems and they set them in the context of operating processes that use fluid-bed reactors. Chemical engineering students and postdocs as well as practicing engineers will find great interest in this book.
This book is devoted to the Discrete Element Method (DEM) technique, a discontinuum modelling approach that takes into account the fact that granular materials are composed of discrete particles which interact with each other at the microscale level. This numerical simulation technique can be used both for dispersed systems in which the particle-particle interactions are collisional and compact systems of particles with multiple enduring contacts. The book provides an extensive and detailed explanation of the theoretical background of DEM. Contact mechanics theories for elastic, elastic-plastic, adhesive elastic and adhesive elastic-plastic particle-particle interactions are presented. Other contact force models are also discussed, including corrections to some of these models as described in the literature, and important areas of further research are identified. A key issue in DEM simulations is whether or not a code can reliably simulate the simplest of systems, namely the single particle oblique impact with a wall. This is discussed using the output obtained from the contact force models described earlier, which are compared for elastic and inelastic collisions. In addition, further insight is provided for the impact of adhesive particles. The author then moves on to provide the results of selected DEM applications to agglomerate impacts, fluidised beds and quasi-static deformation, demonstrating that the DEM technique can be used (i) to mimic experiments, (ii) explore parameter sweeps, including limiting values, or (iii) identify new, previously unknown, phenomena at the microscale. In the DEM applications the emphasis is on discovering new information that enhances our rational understanding of particle systems, which may be more significant than developing a new continuum model that encompasses all microstructural aspects, which would most likely prove too complicated for practical implementation. The book will be of interest to academic and industrial researchers working in particle technology/process engineering and geomechanics, both experimentalists and theoreticians.
Multiphysics Modelling of Fluid-Particulate Systems provides an explanation of how to model fluid-particulate systems using Eulerian and Lagrangian methods. The computational cost and relative merits of the different methods are compared, with recommendations on where and how to apply them provided. The science underlying the fluid-particulate phenomena involves computational fluid dynamics (for liquids and gases), computational particle dynamics (solids), and mass and heat transfer. In order to simulate these systems, it is essential to model the interactions between phases and the fluids and particles themselves. This book details instructions for several numerical methods of dealing with this complex problem. This book is essential reading for researchers from all backgrounds interested in multiphase flows or fluid-solid modeling, as well as engineers working on related problems in chemical engineering, food science, process engineering, geophysics or metallurgical processing. - Provides detailed coverage of Resolved and Unresolved Computational Fluid Dynamics - Discrete Element Method (CFD-DEM), Smoothed Particle Hydrodynamics, and their various attributes - Gives an excellent summary of a range of simulation techniques and provides numerical examples - Starts with a broad introduction to fluid-particulate systems to help readers from a range of disciplines grasp fundamental principles
Since the late 1970s there has been an explosion of industrial and academic interest in circulating fluidized beds. In part, the attention has arisen due to the environmental advantages associated with CFB (circulating . fluidized bed) combustion systems, the incorporation of riser reactors employing cir culating fluidized bed technology in petroleum refineries for fluid catalytic cracking and, to a lesser extent, the successes of CFB technology for calcina tion reactions and Fischer-Tropsch synthesis. In part, it was also the case that too much attention had been devoted to bubbling fluidized beds and it was time to move on to more complex and more advantageous regime,S of operation. Since 1980 a number of CFB processes have been commercialized. There have been five successful International Circulating Fluidized Bed Confer ences beginning in 1985, the most recent taking place in Beijing in May 1996. In addition, we have witnessed a host of other papers on CFB funda mentals and applications in journals and other archival publications. There have also been several review papers and books on specific CFB topics. However, there has been no comprehensive book reviewing the field and attempting to provide an overview of both fundamentals and applications. The purpose of this book is to fill this vacuum.
This book covers the rich phenomenology exhibited by fine powders when they are fluidized by a gas flow. Fine powder cohesiveness leads to poor flowability, clumping, difficulty in fluidizing, irregular avalanching behavior, etc. Despite all the inconveniences, fine powder processes pervade the chemical, pharmaceutical, agricultural and mining industries among others. The author in this book analyzes the mechanism by which interparticle adhesive forces are reduced by means of surface additives. Different techniques have been developed in the last years to assist fluidization by helping the gas flow to mobilize and break cohesive aggregates, which help to homogenize fluidization. As reviewed in this book, the use of these techniques may have a relevant impact on novel processes based on fluidized beds of fine powder and with relevant applications on leading edge technologies such as Atomic Layer Deposition on nanoparticles and CO2 capture by gas-fluidized beds of adsorbent powders. The study of fluidized beds has a marked interdisciplinary character. This book is thus intended for academic and industrial researchers in applied physics, mechanical, chemical, and environmental engineering, who are interested in the special characteristics of fine powders.
Fluidization Dynamics has been written for students and engineers who find themselves involved with problems concerning the fluidized state. It presents an analysis that focuses directly on the problem of predicting the fluid dynamic behaviour of a proposed fluidized system for which empirical data is limited or unavailable. The second objective is to provide a treatment of fluidization dynamics that is readily accessible to the non-specialist. The linear approach adopted in this book, starting with the formulation of predictive expressions for the basic forces that act on a fluidized particle, offers a clear way into the theory. The incorporation of the force terms into the conservation equations for mass and momentum and subsequent applications are presented in a manner that requires only the haziest recollection of elementary fluid-dynamics theory. The analyses presented in this book represent a body of research that has appeared in numerous publications over the last 20 years. L.G. Gibilaro has taken the opportunity to reorder much of the material in the light of subsequent knowledge, to correct minor errors and inconsistencies and to add detail and clarification where necessary. This material helps to form the basis for university course modules in engineering and applied science at undergraduate and graduate level, as well as focused, post-experienced courses for the process, and allied industries.· Bridges the gulf between observed behaviour and fluid-dynamic theory· Clear account of basic theory of fluidization· Accessible treatment of fluidization analysis