Filled with over 225 boiler/HRSG operation and design problems, this book covers steam generators and related systems used in process plants, refineries, chemical plants, electrical utilities, and other industrial settings. Emphasizing the thermal engineering aspects, the author provides information on the design and performance of steam generators
A joint effort of three continents, this book is about rational utilization of the fossil fuels for generation of heat or power. It provides a synthesis of two scientific traditions: the high-performance, but often proprietary, Western designs, and the elaborate national standards based on less advanced Eastern designs; it presents both in the same Western format. It is intended for engineers and advanced undergraduate and graduate students with an interest in steam power plants, burners, or furnaces. The text uses a format of practice based on theory: each chapter begins with an explanation of a process, with basic theory developed from first principles; then empirical relationships are presented and, finally, design methods are explained by worked out examples. It will thus provide researchers with a resource for applications of theory to practice. Plant operators will find solutions to and explanations of many of their daily operational problems. Designers will find this book ready with required data, design methods and equations. Finally, consultants will find it very useful for design evaluation.
This clear, easy-to-follow handbook is a useful resource for engineers, architects, and plant operators. A one-stop reference for beginners and advanced readers alike, it describes industrial steam systems design and operation in simple steps. The book explains the system fundamentals, system setup, and required equipment, building, mechanical, and other code requirements, and details the execution of a sample project. It also explains the equipment operation principle and describes best design practices for system setup, piping and instrumentation, equipment sizing, pipe sizing, and equipment selection.
The definitive reference on the role of steam in the production and operation of power plants for electric generation and industrial process applications For more than 80 years, Steam Plant Operation has been an unmatched source of information on steam power plants, including design, operation, and maintenance. The Tenth Edition emphasizes the importance of devising a comprehensive energy plan utilizing all economical sources of energy, including fossil fuels, nuclear power, and renewable energy sources. This trusted classic discusses the important role that steam plays in our power production and identifies the associated risks and potential problems of other energy sources. You will find concise explanations of key concepts, from fundamentals through design and operation. For energy students, Steam Plant Operation provides a solid introduction to steam power plant technology. This practical guide includes common power plant calculations such as plant heat rate, boiler efficiency, pump performance, combustion processes, and explains the systems necessary to control plant emissions. Numerous illustrations and clear presentation of the material will prove invaluable for those preparing for an operator’s license exam. Examples throughout show real-world application of the topics discussed. COVERAGE INCLUDES: • Steam and Its Importance • Boilers • Design and Construction of Boilers • Combustion of Fuels • Boiler Settings, Combustion Systems, and Auxiliary Equipment • Boiler Accessories • Operation and Maintenance of Boilers • Pumps • Steam Turbines, Condensers, and Cooling Towers • Operating and Maintaining Steam Turbines, Condensers, Cooling Towers, and Auxiliaries • Auxiliary Steam Plant Equipment • Environmental Control Systems • Waste-to-Energy Plants
Steam Generation from Biomass: Construction and Design of Large Boilers provides in-depth coverage of steam generator engineering for biomass combustion. It presents the design process and the necessary information needed for an understanding of not only the function of different components of a steam generator, but also what design choices have been made. Professor Vakkilainen explores each particular aspect of steam generator design from the point-of-view of pressure part design, mechanical design, layout design, process design, performance optimization, and cost optimization. Topics such as fuels and their emissions, steam-water circulation, auxiliary equipment, availability and reliability, measurements and control, manufacture, erection, and inspection are covered. Special attention is given to recovery boilers and fluidized bed boilers, and automated design and dimensioning calculation spreadsheets are available for download at the book's companion website. This book is intended for both design engineers and steam boiler operators, as well as those involved in plant management and equipment purchasing. - Provides a complete overview of biomass steam boilers, including processes, phenomena, and nomenclature - Presents a clear view of how biomass boilers differ from fossil fuel boilers - Covers the most used types of large-scale biomass boilers, including recovery boilers, fluidized bed boilers, and auxiliary equipment - Includes a companion website with spreadsheets, calculation examples, and automatic calculation tools for design and dimensioning
Incorporates Worked-Out Real-World Problems Steam Generators and Waste Heat Boilers: For Process and Plant Engineers focuses on the thermal design and performance aspects of steam generators, HRSGs and fire tube, water tube waste heat boilers including air heaters, and condensing economizers. Over 120 real-life problems are fully worked out which will help plant engineers in evaluating new boilers or making modifications to existing boiler components without assistance from boiler suppliers. The book examines recent trends and developments in boiler design and technology and presents novel ideas for improving boiler efficiency and lowering gas pressure drop. It helps plant engineers understand and evaluate the performance of steam generators and waste heat boilers at any load. Learn How to Independently Evaluate the Thermal Performance of Boilers and Their Components This book begins with basic combustion and boiler efficiency calculations. It then moves on to estimation of furnace exit gas temperature (FEGT), furnace duty, view factors, heat flux, and boiler circulation calculations. It also describes trends in large steam generator designs such as multiple-module; elevated drum design types of boilers such as D, O, and A; and forced circulation steam generators. It illustrates various options to improve boiler efficiency and lower operating costs. The author addresses the importance of flue gas analysis, fire tube versus water tube boilers used in chemical plants, and refineries. In addition, he describes cogeneration systems; heat recovery in sulfur plants, hydrogen plants, and cement plants; and the effect of fouling factor on performance. The book also explains HRSG simulation process and illustrates calculations for complete performance evaluation of boilers and their components. Helps plant engineers make independent evaluations of thermal performance of boilers before purchasing them Provides numerous examples on boiler thermal performance calculations that help plant engineers develop programming codes with ease Follows the metric and SI system, and British units are shown in parentheses wherever possible Includes calculation procedures for the basic sizing and performance evaluation of a complete steam generator or waste heat boiler system and their components with appendices outlining simplified procedures for estimation of heat transfer coefficients Steam Generators and Waste Heat Boilers: For Process and Plant Engineers serves as a source book for plant engineers, consultants, and boiler designers.
Boiler professionals require a strong command of both the theoretical and practical facets of water tube-boiler technology. From state-of-the-art boiler construction to mechanics of firing techniques, Boilers for Power and Process augments seasoned engineers' already-solid grasp of boiler fundamentals. A practical explanation of theory, it d
Following the publication of the author’s first book, Boilers for Power and Process by CRC Press in 2009, several requests were made for a reference with even quicker access to information. Boilers: A Practical Reference is the result of those requests, providing a user-friendly encyclopedic format with more than 500 entries and nearly the same number of supporting illustrations. Written for practicing engineers and dealing with practical issues rather than theory, this reference focuses exclusively on water tube boilers found in process industries and power plants. It provides broad explanations for the following topics: A range of boilers and main auxiliaries, as well as steam and gas turbines Traditional firing techniques—grates, oil/gas, and modern systems Industrial, utility, waste heat, MSW and bio-fuel-fired boilers, including supercritical boilers The scientific fundamentals of combustion, heat transfer, fluid flow, and more The basics of fuels, water, ash, high-temperature steels, structurals, refractory, insulation, and more Additional engineering topics like boiler instruments, controls, welding, corrosion, and wear Air pollution, its abatement techniques and their effect on the design of boilers and auxiliaries Emerging technologies such as carbon capture, oxy-fuel combustion, and PFBC This reference covers almost every topic needed by boiler engineers in process and power plants. An encyclopedia by design and a professional reference book by focus and size, this volume is strong on fundamentals and design aspects as well as practical content. The scope and easy-to-navigate presentation of the material plus the numerous illustrations make this a unique reference for busy design, project, operation, and consulting engineers.
