Scaling Chemical Processes

Scaling Chemical Processes

Author: Jonathan Worstell

Publisher: Butterworth-Heinemann

Published: 2016-06-08

Total Pages: 187

ISBN-13: 0128047690

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Scaling Chemical Processes: Practical Guides in Chemical Engineering is one of a series of short texts that each provides a focused introductory view on a single subject. The full library spans the main topics in the chemical process industries for engineering professionals who require a basic grounding in various related topics. They are 'pocket publications' that the professional engineer can easily carry with them or access electronically while working. Each text is highly practical and applied, and presents first principles for engineers who need to get up to speed in a new area fast. The focused facts provided in each guide will help you converse with experts in the field, attempt your own initial troubleshooting, check calculations, and solve rudimentary problems. This book discusses scaling chemical processes from a laboratory through a pilot plant to a commercial plant. It bases scaling on similarity principles and uses dimensional analysis to derive the dimensionless parameters necessary to ensure a successful chemical process development program. This series is fully endorsed and co-branded by the IChemE, and they help to promote the series. - Offers practical, short, concise information on the basics to help you get an answer or teach yourself a new topic quickly - Includes industry examples to help you solve real world problems - Provides key facts for professionals in convenient single subject volumes - Discusses scaling chemical processes from a laboratory through a pilot plant to a commercial plant


Scale-up in Chemical Engineering

Scale-up in Chemical Engineering

Author: Marko Zlokarnik

Publisher: John Wiley & Sons

Published: 2006-08-21

Total Pages: 296

ISBN-13: 3527607765

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Covering the important task of the scale-up of processes from the laboratory to the production scale, this easily comprehensible and transparent book is divided into two sections. The first part details the theoretical principles, introducing the subject for readers without a profound prior knowledge of mathematics. It discusses the fundamentals of dimensional analysis, the treatment of temperature-dependent and rheological material values and scale-up where model systems or not available or only partly similar. All this is illustrated by 20 real-world examples, while 25 exercises plus solutions new to this edition practice and monitor learning. The second part presents the individual basic operations and covers the fields of mechanical, thermal, and chemical process engineering with respect to dimensional analysis and scale-up. The rules for scale-up are given and discussed for each operation. Other additions to this second edition are dimensional analysis of pelleting processes, and a historical overview of dimensional analysis and modeling, while all the chapters have been updated to take the latest literature into account. Written by a specialist with more than 40 years of experience in the industry, this book is specifically aimed at students as well as practicing engineers, chemists and process engineers already working in the field.


Scale-Up Processes

Scale-Up Processes

Author: Jamal Chaouki

Publisher: Walter de Gruyter GmbH & Co KG

Published: 2021-09-20

Total Pages: 350

ISBN-13: 3110713985

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Common scale-up methods are conventional where the blind piloting is essential. This imposes huge investment and leads to failures mostly in solid processing. However, the limitations of resources, current shortcomings, short time-to-market demand are forced companies to minimize piloting. With these situations in mind, current digitalization outlook and computational facilities, we proposed and developed a novel iterative scale up method with case studies which highly expedites the process innovation through the following key sequences:


Scaleup of Chemical Processes

Scaleup of Chemical Processes

Author: Attilio Bisio

Publisher: Wiley-Interscience

Published: 1985-07-25

Total Pages: 760

ISBN-13:

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The focus of this book is on the technical factors that are critical to th e design and startup of a commercial manufacturing facility.


Modelling of Chemical Process Systems

Modelling of Chemical Process Systems

Author: Syed Ahmad Imtiaz

Publisher: Elsevier

Published: 2023-07-25

Total Pages: 360

ISBN-13: 0128241993

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Models and simulations are widely being used for design, optimization, fault detection and diagnosis, and various other decision-making purposes. Increasingly, models are developed at different scales and levels, all the way from molecular level to the large-scale process systems scale. Modelling of Chemical Process Systems gives readers a feel for the multiscale modelling. As models have been developed for various applications, a general systematic method for building model has emerged. This book starts with the history of modelling and its usefulness, describing modelling steps in detail. Examples have been chosen carefully from both conventional chemical process systems to contemporary systems, including fuel cell and bioprocesses. Modelling theories are complemented with case studies that explain step-by-step modelling methodologies. This book also introduces the application of machine learning techniques to model chemical process systems. This makes the book an indispensable reference for academics and professionals working in modelling and simulation. - Includes case studies that explain step-by-step modelling methodologies - Covers detailed multiscale modelling of chemical processes, providing examples from traditional and novel areas - Provides modelling insight at micro and macro-scale levels, including machine learning techniques


Dimensional Analysis and Scale-up in Chemical Engineering

Dimensional Analysis and Scale-up in Chemical Engineering

Author: Marko Zlokarnik

Publisher: Springer Science & Business Media

Published: 2012-12-06

Total Pages: 187

ISBN-13: 3642766730

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Contemporary Chemical Process Engineers face complex design and research problems. Temperature-dependent physical properties and non-Newtonian flow behavior of substances in a process cannot be predicted by numerical mathematics. Scaling-up equipment for processing can often only be done with partial similarity methods. Standard textbooks often neglect topics like dimensional analysis, theory of similarity and scale-up. This book fills this gap! It is aimed both at university students and the process engineer. It presents dimensional analysis very comprehensively with illustrative examples of mechanical, thermal and chemical processes.


Dimensional Analysis

Dimensional Analysis

Author: Jonathan Worstell

Publisher: Butterworth-Heinemann

Published: 2014-03-05

Total Pages: 160

ISBN-13: 0128012552

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Practical Guides in Chemical Engineering are a cluster of short texts that each provides a focused introductory view on a single subject. The full library spans the main topics in the chemical process industries that engineering professionals require a basic understanding of. They are 'pocket publications' that the professional engineer can easily carry with them or access electronically while working. Each text is highly practical and applied, and presents first principles for engineers who need to get up to speed in a new area fast. The focused facts provided in each guide will help you converse with experts in the field, attempt your own initial troubleshooting, check calculations, and solve rudimentary problems. Dimensional Analysis provides the foundation for similitude and for up and downscaling. Aeronautical, Civil, and Mechanical Engineering have used Dimensional Analysis profitably for over one hundred years. Chemical Engineering has made limited use of it due to the complexity of chemical processes. However, Chemical Engineering can now employ Dimensional Analysis widely due to the free-for-use matrix calculators now available on the Internet. This book shows how to apply matrices to Dimensional Analysis. - Practical, short, concise information on the basics will help you get an answer or teach yourself a new topic quickly - Supported by industry examples to help you solve a real world problem - Single subject volumes provide key facts for professionals


Chemical Engineering in the Pharmaceutical Industry

Chemical Engineering in the Pharmaceutical Industry

Author: Mary T. am Ende

Publisher: John Wiley & Sons

Published: 2019-04-08

Total Pages: 1435

ISBN-13: 111928550X

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A guide to the important chemical engineering concepts for the development of new drugs, revised second edition The revised and updated second edition of Chemical Engineering in the Pharmaceutical Industry offers a guide to the experimental and computational methods related to drug product design and development. The second edition has been greatly expanded and covers a range of topics related to formulation design and process development of drug products. The authors review basic analytics for quantitation of drug product quality attributes, such as potency, purity, content uniformity, and dissolution, that are addressed with consideration of the applied statistics, process analytical technology, and process control. The 2nd Edition is divided into two separate books: 1) Active Pharmaceutical Ingredients (API’s) and 2) Drug Product Design, Development and Modeling. The contributors explore technology transfer and scale-up of batch processes that are exemplified experimentally and computationally. Written for engineers working in the field, the book examines in-silico process modeling tools that streamline experimental screening approaches. In addition, the authors discuss the emerging field of continuous drug product manufacturing. This revised second edition: Contains 21 new or revised chapters, including chapters on quality by design, computational approaches for drug product modeling, process design with PAT and process control, engineering challenges and solutions Covers chemistry and engineering activities related to dosage form design, and process development, and scale-up Offers analytical methods and applied statistics that highlight drug product quality attributes as design features Presents updated and new example calculations and associated solutions Includes contributions from leading experts in the field Written for pharmaceutical engineers, chemical engineers, undergraduate and graduation students, and professionals in the field of pharmaceutical sciences and manufacturing, Chemical Engineering in the Pharmaceutical Industry, Second Edition contains information designed to be of use from the engineer's perspective and spans information from solid to semi-solid to lyophilized drug products.


Scaling Analysis in Modeling Transport and Reaction Processes

Scaling Analysis in Modeling Transport and Reaction Processes

Author: William B. Krantz

Publisher: John Wiley & Sons

Published: 2007-06-04

Total Pages: 576

ISBN-13: 0470121920

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This book is unique as the first effort to expound on the subject of systematic scaling analysis. Not written for a specific discipline, the book targets any reader interested in transport phenomena and reaction processes. The book is logically divided into chapters on the use of systematic scaling analysis in fluid dynamics, heat transfer, mass transfer, and reaction processes. An integrating chapter is included that considers more complex problems involving combined transport phenomena. Each chapter includes several problems that are explained in considerable detail. These are followed by several worked examples for which the general outline for the scaling is given. Each chapter also includes many practice problems. This book is based on recognizing the value of systematic scaling analysis as a pedagogical method for teaching transport and reaction processes and as a research tool for developing and solving models and in designing experiments. Thus, the book can serve as both a textbook and a reference book.


Chemical Projects Scale Up

Chemical Projects Scale Up

Author: Joe M. Bonem

Publisher: Elsevier

Published: 2018-05-31

Total Pages: 234

ISBN-13: 0128137282

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Chemical Projects Scale Up: How to Go from Laboratory to Commercial covers the chemical engineering steps necessary for taking a laboratory development into the commercial world. The book includes the problems associated with scale up, equipment sizing considerations, thermal characteristics associated with scale up, safety areas to consider, recycling considerations, operability reviews and economic viability. In addition to the process design aspects of commercializing the laboratory development, consideration is given to the utilization of a development in an existing plant. - Explains how heat removal for exothermic reactions can be scaled up - Outlines how a reactor can be sized from batch kinetic data - Discusses how the plant performance of a new catalyst can be evaluated - Presents how the economics of a new product/process can be developed - Discusses the necessary evaluation of recycling in commercial plants