Safety Issues Related to Petroleum Refineries

Safety Issues Related to Petroleum Refineries

Author: Joel M. Haight

Publisher:

Published: 2013

Total Pages: 11

ISBN-13: 9780803170223

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In petroleum refineries, the concern for safety could be said to focus on two main areas: process safety and labor or personnel safety. These two areas are very different from each other, but both are important. They require two very different approaches to what one might call the safety problem. Process safety involves the development and implementation of interventions concentrated on preventing or minimizing the effects of loss of containment of flammable, toxic, or reactive chemicals. Labor or personnel safety interventions focus on the prevention or mitigation of hazards that can result in individual injuries or exposures; a much less catastrophic problem, but a no less important one. Through both approaches to the safety problem, we attempt to prevent or minimize the impact of accidents. There are many definitions for an accident, but for the purposes of this chapter, they will be considered unintentional events that result in undesirable consequences. Accidents occur in nearly every facet of our lives. Because in petroleum refineries, there is extensive heavy manual work (especially during maintenance turnarounds); there is large, heavy equipment; there are toxic, flammable and reactive chemicals; and there are high temperatures and pressures in many processes, it is no surprise that accidents occur here. Over the last 2030 years, in petroleum refineries and similar processes, there have been several significant watershed incidents that have fueled the development of many of the regulations and prevention activities that apply today and that serve to minimize the impact of the hazards typically associated with petroleum refining. The driving forces behind much of what makes up a modern safety and health program in the petroleum refinery in the United States are the regulatory agencies: the Occupational Safety and Health Administration (OSHA) and the U.S. Environmental Protection Agency (EPA). Although this chapter will draw heavily from these regulations, it will also include discussion on the ways and means that companies comply with these regulations (as well as other consensus standards and general good practice). The content of typical safety and health programs in petroleum refineries will also be covered, but the primary focus of this chapter will be on process safety, safe work practices or permit-to-work systems, and behavioral safety.


Fundamentals of Petroleum Refining

Fundamentals of Petroleum Refining

Author: Mohamed A. Fahim

Publisher: Elsevier

Published: 2009-11-19

Total Pages: 513

ISBN-13: 0080931561

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Fundamentals of Petroleum Refining presents the fundamentals of thermodynamics and kinetics, and it explains the scientific background essential for understanding refinery operations. The text also provides a detailed introduction to refinery engineering topics, ranging from the basic principles and unit operations to overall refinery economics. The book covers important topics, such as clean fuels, gasification, biofuels, and environmental impact of refining, which are not commonly discussed in most refinery textbooks. Throughout the source, problem sets and examples are given to help the reader practice and apply the fundamental principles of refining. Chapters 1-10 can be used as core materials for teaching undergraduate courses. The first two chapters present an introduction to the petroleum refining industry and then focus on feedstocks and products. Thermophysical properties of crude oils and petroleum fractions, including processes of atmospheric and vacuum distillations, are discussed in Chapters 3 and 4. Conversion processes, product blending, and alkylation are covered in chapters 5-10. The remaining chapters discuss hydrogen production, clean fuel production, refining economics and safety, acid gas treatment and removal, and methods for environmental and effluent treatments. This source can serve both professionals and students (on undergraduate and graduate levels) of Chemical and Petroleum Engineering, Chemistry, and Chemical Technology. Beginners in the engineering field, specifically in the oil and gas industry, may also find this book invaluable. Provides balanced coverage of fundamental and operational topics Includes spreadsheets and process simulators for showing trends and simulation case studies Relates processing to planning and management to give an integrated picture of refining


Safety in Petroleum Industries

Safety in Petroleum Industries

Author: Dhananjoy Ghosh

Publisher: CRC Press

Published: 2021-04-26

Total Pages: 188

ISBN-13: 1000347249

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Safety in Petroleum Industries covers pertinent safety aspects and precautions to be taken for design, operation, maintenance, inspection and project constructions for petroleum industries, with an emphasis on petroleum refineries. Relevant practical knowledge and experience contributing to safe and sustained operation of the industry has been compiled with all necessary references. Identified areas where theoretical inputs are required have also been incorporated. Learning objectives for the petroleum industries have been identified and discussed in an organized manner based on author’s more than thirty-five years of experience in petroleum and chemical industries. Aimed at practicing engineers in upstream and downstream petroleum industries, this book: Covers safety tips for operation of petroleum industries Documents design codes, tools and practices including safe operating practices of different equipment and safety procedures in a single source Includes detailed safety procedures like HAZOP, Safety Audit, management safety review, and process safety management Contains dedicated chapters on Fire Fighting, and Industrial Hygiene and Ergonomics Discusses first-hand experienced examples and burning issues in the petroleum industry


Corrosion Problems and Solutions in Oil Refining and Petrochemical Industry

Corrosion Problems and Solutions in Oil Refining and Petrochemical Industry

Author: Alec Groysman

Publisher: Springer

Published: 2016-10-24

Total Pages: 369

ISBN-13: 3319452568

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This book addresses corrosion problems and their solutions at facilities in the oil refining and petrochemical industry, including cooling water and boiler feed water units. Further, it describes and analyzes corrosion control actions, corrosion monitoring, and corrosion management. Corrosion problems are a perennial issue in the oil refining and petrochemical industry, as they lead to a deterioration of the functional properties of metallic equipment and harm the environment – both of which need to be protected for the sake of current and future generations. Accordingly, this book examines and analyzes typical and atypical corrosion failure cases and their prevention at refineries and petrochemical facilities, including problems with: pipelines, tanks, furnaces, distillation columns, absorbers, heat exchangers, and pumps. In addition, it describes naphthenic acid corrosion, stress corrosion cracking, hydrogen damages, sulfidic corrosion, microbiologically induced corrosion, erosion-corrosion, and corrosion fatigue occurring at refinery units. At last, fouling, corrosion and cleaning are discussed in this book.


Guidelines for Risk Based Process Safety

Guidelines for Risk Based Process Safety

Author: CCPS (Center for Chemical Process Safety)

Publisher: John Wiley & Sons

Published: 2011-11-30

Total Pages: 759

ISBN-13: 111820963X

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Guidelines for Risk Based Process Safety provides guidelines for industries that manufacture, consume, or handle chemicals, by focusing on new ways to design, correct, or improve process safety management practices. This new framework for thinking about process safety builds upon the original process safety management ideas published in the early 1990s, integrates industry lessons learned over the intervening years, utilizes applicable "total quality" principles (i.e., plan, do, check, act), and organizes it in a way that will be useful to all organizations - even those with relatively lower hazard activities - throughout the life-cycle of a company.


Personnel Protection and Safety Equipment for the Oil and Gas Industries

Personnel Protection and Safety Equipment for the Oil and Gas Industries

Author: Alireza Bahadori

Publisher: Gulf Professional Publishing

Published: 2015-05-21

Total Pages: 598

ISBN-13: 0128028157

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Oil and gas companies are repeatedly cited by regulatory organizations for poor training and maintenance on providing personal protective equipment to their refinery workers. Managers of refinery and petrochemical plants are responsible for instructing their workers with the types of equipment available, how to properly wear the equipment, how to properly care and maintain the equipment, and, most importantly, it’s their responsibility to enforce these regulations and safety requirements. While there are many reference materials on the subject, most are too broad to apply directly to the unique and highly volatile atmosphere of an oil and gas operation. Personnel Protection and Safety Equipment for the Oil and Gas Industries answers the call for safety managers onsite as well as workers to understand all the safety equipment available specifically for the energy sector. Condensed into one convenient reference location, this training guide is designed to inform on several types of personnel protective clothing, firefighting protective clothing, respiratory protective devises available as well as many other types of protective equipment, including fall protection and vehicle safety belts and harnesses. Industry-specific examples, multiple illustrations, and a glossary of terms make Personnel Protection and Safety Equipment for the Oil and Gas Industries a must-have on every oil and gas operation. Know recommended US and international protective safety equipment regulations Learn the types, classes, and materials of safety and protective equipment specific to the oil and gas industry Gain knowledge on how to select, test, maintain, and store protective equipment properly


Petroleum Refineries

Petroleum Refineries

Author: Dhananjoy Ghosh

Publisher: CRC Press

Published: 2021-12-29

Total Pages: 209

ISBN-13: 1000400883

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In petroleum refineries, although there are sets of standard operating procedures to operate the plants, unique problems often arise, which need to be tackled with engineering knowledge and experience without much loss of energy and time. This process is termed ‘troubleshooting’, and it saves production loss, leading to profitability and sustainability of the refinery operation. This book covers the ins and outs of troubleshooting in petroleum refineries, with an analysis of the problems faced, the fundamentals behind them and logical reasoning and illustrations to solve the problems, along with lessons learnt. This is the first such book on the market since the publication of one by Norman P. Lieberman about 30 years ago, and there has been a massive change in technology since then. This book will not only enlighten practicing engineers in refineries and postgraduate students but also facilitate the creation of a knowledge bank on troubleshooting case studies, helping share engineering knowledge and experiences.