Reliability and Maintainability Guideline for Manufacturing Machinery and Equipment

Reliability and Maintainability Guideline for Manufacturing Machinery and Equipment

Author:

Publisher: SAE International

Published: 1999

Total Pages: 0

ISBN-13: 9780768004731

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Second Edition. Co-published by SAE and the National Center for Manufacturing Sciences, Inc. This guideline is intended to provide a description of reliability and maintainability (R&M) fundamentals for manufacturing machinery and equipment users and supplier personnel at all operating levels. It embraces the concept of upfront engineering and continuous improvement in the design process for machinery and equipment. The revision includes information to help implement and clarify the activities necessary to build and employ more reliable machinery and equipment. The guideline consolidates R&M terminology, methodology and procurement language, generally accepted by suppliers and users of equipment employed for the manufacture of discrete components. This will help integrate R&M concepts when equipment is designed, and contribute to the reduction of maintenance, warranty and life cycle costs, while increasing equipment availability. Contents include: Section I: Introduction to R&M and its Implementation Introduction to Reliability and Maintainability Implementing R&M Through the Life Cycle Process.Section II: R&M and the Life Cycle Process Use and Supplier R&M Activities in the Concept and Proposal Phase User and Supplier R&M Activities in the Design and Development Phase R&M Activities During the Build and Install Phase R&M Activities During the Operation and Support Phase R&M Activities During the Conversion or Decommission Phase. Section III: Life Cycle Phases and Life Cycle Costs Tailored R&M Program Matrices Sample R&M Tools and Techniques Data tracking and Feedback System Failure Mode and Effects Analysis R&M Training Glossary.


Machine Tool Reliability

Machine Tool Reliability

Author: Bhupesh K. Lad

Publisher: John Wiley & Sons

Published: 2016-04-04

Total Pages: 339

ISBN-13: 111903860X

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This book explores the domain of reliability engineering in the context of machine tools. Failures of machine tools not only jeopardize users' ability to meet their due date commitments but also lead to poor quality of products, slower production, down time losses etc. Poor reliability and improper maintenance of a machine tool greatly increases the life cycle cost to the user. Thus, the application area of the present book, i.e. machine tools, will be equally appealing to machine tool designers, production engineers and maintenance managers. The book will serve as a consolidated volume on various dimensions of machine tool reliability and its implications from manufacturers and users point of view. From the manufacturers' point of view, it discusses various approaches for reliability and maintenance based design of machine tools. In specific, it discusses simultaneous selection of optimal reliability configuration and maintenance schedules, maintenance optimization under various maintenance scenarios and cost based FMEA. From the users' point of view, it explores the role of machine tool reliability in shop floor level decision- making. In specific, it shows how to model the interactions of machine tool reliability with production scheduling, maintenance scheduling and process quality control.


Improving Machinery Reliability

Improving Machinery Reliability

Author: Heinz P. Bloch

Publisher: Gulf Professional Publishing

Published: 1998-09-18

Total Pages: 708

ISBN-13: 9780884156611

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Requirements specifications. Vendor selection and bid conditioning. Machinery reliability audits and reviews. Maintenance and benchmarking reliability. Life cycle cost studies. Extending motor life in the process plant environment. Equipment reliability improvement through reduced pipe stress. Spare parts and their effect on service factor. Startup responsibilities. Maintenance for continued reliability. Maintenance cost reduction. Lubrication and reliability. Providing safety and reliability through modern sealing technology. Appendix. Index.


Reliability

Reliability

Author: Wallace R. Blischke

Publisher: John Wiley & Sons

Published: 2011-09-20

Total Pages: 848

ISBN-13: 1118150473

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Bringing together business and engineering to reliability analysisWith manufactured products exploding in numbers and complexity,reliability studies play an increasingly critical role throughout aproduct's entire life cycle-from design to post-sale support.Reliability: Modeling, Prediction, and Optimization presents aremarkably broad framework for the analysis of the technical andcommercial aspects of product reliability, integrating concepts andmethodologies from such diverse areas as engineering, materialsscience, statistics, probability, operations research, andmanagement. Written in plain language by two highly respectedexperts in the field, this practical work provides engineers,operations managers, and applied statisticians with bothqualitative and quantitative tools for solving a variety ofcomplex, real-world reliability problems. A wealth of examples andcase studies accompanies: * Comprehensive coverage of assessment, prediction, and improvementat each stage of a product's life cycle * Clear explanations of modeling and analysis for hardware rangingfrom a single part to whole systems * Thorough coverage of test design and statistical analysis ofreliability data * A special chapter on software reliability * Coverage of effective management of reliability, product support,testing, pricing, and related topics * Lists of sources for technical information, data, and computerprograms * Hundreds of graphs, charts, and tables, as well as over 500references * PowerPoint slides are available from the Wiley editorialdepartment.


Handbook of Maintenance Management and Engineering

Handbook of Maintenance Management and Engineering

Author: Mohamed Ben-Daya

Publisher: Springer Science & Business Media

Published: 2009-07-30

Total Pages: 745

ISBN-13: 1848824726

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To be able to compete successfully both at national and international levels, production systems and equipment must perform at levels not even thinkable a decade ago. Requirements for increased product quality, reduced throughput time and enhanced operating effectiveness within a rapidly changing customer demand environment continue to demand a high maintenance performance. In some cases, maintenance is required to increase operational effectiveness and revenues and customer satisfaction while reducing capital, operating and support costs. This may be the largest challenge facing production enterprises these days. For this, maintenance strategy is required to be aligned with the production logistics and also to keep updated with the current best practices. Maintenance has become a multidisciplinary activity and one may come across situations in which maintenance is the responsibility of people whose training is not engineering. This handbook aims to assist at different levels of understanding whether the manager is an engineer, a production manager, an experienced maintenance practitioner or a beginner. Topics selected to be included in this handbook cover a wide range of issues in the area of maintenance management and engineering to cater for all those interested in maintenance whether practitioners or researchers. This handbook is divided into 6 parts and contains 26 chapters covering a wide range of topics related to maintenance management and engineering.


Advances in Safety and Reliability

Advances in Safety and Reliability

Author: C. Guedes Soares

Publisher: Elsevier

Published: 1997-06-19

Total Pages: 791

ISBN-13: 0080552153

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These three volumes comprise the papers presented at the ESREL '97 International Conference on Safety and Reliability held in Lisbon, Portugal, 17-20 June 1997. The purpose of the annual ESREL conferences is to provide a forum for the presentation of technical and scientific papers covering both methods and applications of safety and reliability to a wide range of industrial sectors and technical disciplines and, in so doing, to enhance cross-fertilization between them.A broad view is taken of safety and reliability which includes probabilistically-based methods, or, more generally, methods that deal with the quantification of the uncertainty in the knowledge of the real world and with decision-making under this uncertainty.The areas covered include: design and product liability; availability, reliability and maintainability; assessment and management of risks to technical systems; health and the environment; and mathematical methods of reliability and statistical analysis of data.The organization of the book closely follows the sessions of the conference with each of the three volumes containing papers from two parallel sessions, comprising a total of 270 papers by authors from 35 countries.


Reliability and Life-Cycle Analysis of Deteriorating Systems

Reliability and Life-Cycle Analysis of Deteriorating Systems

Author: Mauricio Sánchez-Silva

Publisher: Springer

Published: 2015-11-27

Total Pages: 371

ISBN-13: 3319209469

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This book compiles and critically discusses modern engineering system degradation models and their impact on engineering decisions. In particular, the authors focus on modeling the uncertain nature of degradation considering both conceptual discussions and formal mathematical formulations. It also describes the basics concepts and the various modeling aspects of life-cycle analysis (LCA). It highlights the role of degradation in LCA and defines optimum design and operation parameters. Given the relationship between operational decisions and the performance of the system’s condition over time, maintenance models are also discussed. The concepts and models presented have applications in a large variety of engineering fields such as Civil, Environmental, Industrial, Electrical and Mechanical engineering. However, special emphasis is given to problems related to large infrastructure systems. The book is intended to be used both as a reference resource for researchers and practitioners and as an academic text for courses related to risk and reliability, infrastructure performance modeling and life-cycle assessment.


Six Sigma and Beyond

Six Sigma and Beyond

Author: D.H. Stamatis

Publisher: CRC Press

Published: 2002-11-13

Total Pages: 822

ISBN-13: 1420000292

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This volume addresses design improvement from the perspective of prevention by introducing readers to the tools of the Six Sigma design process. The author discusses the issues of designing for Six Sigma, covering the topics that any Shogun Six Sigma Master must be familiar with: customer satisfaction, quality function deployment, benchmarking, sys