Practical Process Control for Engineers and Technicians

Practical Process Control for Engineers and Technicians

Author: Wolfgang Altmann

Publisher: Elsevier

Published: 2005-05-10

Total Pages: 304

ISBN-13: 008048025X

DOWNLOAD EBOOK

This book is aimed at engineers and technicians who need to have a clear, practical understanding of the essentials of process control, loop tuning and how to optimize the operation of their particular plant or process. The reader would typically be involved in the design, implementation and upgrading of industrial control systems. Mathematical theory has been kept to a minimum with the emphasis throughout on practical applications and useful information.This book will enable the reader to:* Specify and design the loop requirements for a plant using PID control* Identify and apply the essential building blocks in automatic control* Apply the procedures for open and closed loop tuning* Tune control loops with significant dead-times* Demonstrate a clear understanding of analog process control and how to tune analog loops* Explain concepts used by major manufacturers who use the most up-to-date technology in the process control field·A practical focus on the optimization of process and plant·Readers develop professional competencies, not just theoretical knowledge·Reduce dead-time with loop tuning techniques


Statistical Process Control for the Food Industry

Statistical Process Control for the Food Industry

Author: Sarina A. Lim

Publisher: John Wiley & Sons

Published: 2019-02-25

Total Pages: 194

ISBN-13: 1119152003

DOWNLOAD EBOOK

A comprehensive treatment for implementing Statistical Process Control (SPC) in the food industry This book provides managers, engineers, and practitioners with an overview of necessary and relevant tools of Statistical Process Control, a roadmap for their implementation, the importance of engagement and teamwork, SPC leadership, success factors of the readiness and implementation, and some of the key lessons learned from a number of food companies. Illustrated with numerous examples from global real-world case studies, this book demonstrates the power of various SPC tools in a comprehensive manner. The final part of the book highlights the critical challenges encountered while implementing SPC in the food industry globally. Statistical Process Control for the Food Industry: A Guide for Practitioners and Managers explores the opportunities to deliver customized SPC training programs for local food companies. It offers insightful chapter covering everything from the philosophy and fundamentals of quality control in the food industry all the way up to case studies of SPC application in the food industry on both the quality and safety aspect, making it an excellent "cookbook" for the managers in the food industry to assess and initiating the SPC application in their respective companies. Covers concise and clear guidelines for the application of SPC tools in any food companies' environment Provides appropriate guidelines showing the organizational readiness level before the food companies adopt SPC Explicitly comments on success factors, motivations, and challenges in the food industry Addresses quality and safety issues in the food industry Presents numerous, global, real-world case studies of SPC in the food industry Statistical Process Control for the Food Industry: A Guide for Practitioners and Managers can be used to train upper middle and senior managers in improving food quality and reducing food waste using SPC as one of the core techniques. It's also an excellent book for graduate students of food engineering, food quality management and/or food technology, and process management.


Process Control in Practice

Process Control in Practice

Author: Tore Hägglund

Publisher: Walter de Gruyter GmbH & Co KG

Published: 2023-08-21

Total Pages: 281

ISBN-13: 3111107469

DOWNLOAD EBOOK

This book covers the most important topics that people working as process control engineers and plant operators will encounter. It focuses on PID control, explains when to use P-, PI-, PD- or PID control as well as PID tuning and includes difficult to control process nonlinearities such as valve stiction or sensor problems. The book also explains advanced control strategies that are necessary when single loop control gives insufficient results. The key features of the text in front of you are: This book is a result of teaching the material to industrial practitioners over three decades and four previous editions in Swedish, each of which was a refi nement of the previous one. A key contribution of this book is the careful selection of what is required when you are at a plant and have to make sense of what you see. The book is written in such a way that it does not assume mathematical knowledge above the compulsory school level. Process control sits between control engineering and process or chemical engineering and often there is a distinct gap between the two. By explaining both the fundamentals of control and the processes the book is written to appeal to control engineers and process engineers alike. The book includes exercises and solutions and thus lends itself for teaching in the classroom.


Advanced Practical Process Control

Advanced Practical Process Control

Author: Brian Roffel

Publisher: Springer Science & Business Media

Published: 2011-06-27

Total Pages: 317

ISBN-13: 3642182585

DOWNLOAD EBOOK

An application-oriented approach to process control. The reference text systematically explains process identification, control and optimization, the three key steps needed to solve a multivariable control problem. Theory is discussed as far as it is needed to understand and solve the defined problem, while numerous examples written in MATLAB illustrate the problem-solving approach.


Process Control Performance Assessment

Process Control Performance Assessment

Author: Andrzej Ordys

Publisher: Springer Science & Business Media

Published: 2007-05-19

Total Pages: 341

ISBN-13: 1846286247

DOWNLOAD EBOOK

This book is a practical guide to the application of control benchmarking to real, complex, industrial processes. The variety of industrial case studies gives the benchmarking ideas presented a robust real-world attitude. The book deals with control engineering principles and economic and management aspects of benchmarking. It shows the reader how to avoid common problems in benchmarking and details the benefits of effective benchmarking.


Introduction to Statistical Process Control

Introduction to Statistical Process Control

Author: Peihua Qiu

Publisher: CRC Press

Published: 2013-10-14

Total Pages: 520

ISBN-13: 1482220415

DOWNLOAD EBOOK

A major tool for quality control and management, statistical process control (SPC) monitors sequential processes, such as production lines and Internet traffic, to ensure that they work stably and satisfactorily. Along with covering traditional methods, Introduction to Statistical Process Control describes many recent SPC methods that improve upon


Process Control

Process Control

Author: B. Wayne Bequette

Publisher: Prentice Hall Professional

Published: 2003

Total Pages: 804

ISBN-13: 9780133536409

DOWNLOAD EBOOK

Master process control hands on, through practical examples and MATLAB(R) simulations This is the first complete introduction to process control that fully integrates software tools--enabling professionals and students to master critical techniques hands on, through computer simulations based on the popular MATLAB environment. Process Control: Modeling, Design, and Simulation teaches the field's most important techniques, behaviors, and control problems through practical examples, supplemented by extensive exercises--with detailed derivations, relevant software files, and additional techniques available on a companion Web site. Coverage includes: Fundamentals of process control and instrumentation, including objectives, variables, and block diagrams Methodologies for developing dynamic models of chemical processes Dynamic behavior of linear systems: state space models, transfer function-based models, and more Feedback control; proportional, integral, and derivative (PID) controllers; and closed-loop stability analysis Frequency response analysis techniques for evaluating the robustness of control systems Improving control loop performance: internal model control (IMC), automatic tuning, gain scheduling, and enhancements to improve disturbance rejection Split-range, selective, and override strategies for switching among inputs or outputs Control loop interactions and multivariable controllers An introduction to model predictive control (MPC) Bequette walks step by step through the development of control instrumentation diagrams for an entire chemical process, reviewing common control strategies for individual unit operations, then discussing strategies for integrated systems. The book also includes 16 learning modules demonstrating how to use MATLAB and SIMULINK to solve several key control problems, ranging from robustness analyses to biochemical reactors, biomedical problems to multivariable control.


Measuring the Software Process

Measuring the Software Process

Author: William A. Florac

Publisher: Addison-Wesley Professional

Published: 1999-07-15

Total Pages: 280

ISBN-13: 0768684951

DOWNLOAD EBOOK

"While it is usually helpful to launch improvement programs, many such programs soon get bogged down in detail. They either address the wrong problems, or they keep beating on the same solutions, wondering why things don't improve. This is when you need an objective way to look at the problems. This is the time to get some data." Watts S. Humphrey, from the Foreword This book, drawing on work done at the Software Engineering Institute and other organizations, shows how to use measurements to manage and improve software processes. The authors explain specifically how quality characteristics of software products and processes can be quantified, plotted, and analyzed so the performance of software development activities can be predicted, controlled, and guided to achieve both business and technical goals. The measurement methods presented, based on the principles of statistical quality control, are illuminated by application examples taken from industry. Although many of the methods discussed are applicable to individual projects, the book's primary focus is on the steps software development organizations can take toward broad-reaching, long-term success. The book particularly addresses the needs of software managers and practitioners who have already set up some kind of basic measurement process and are ready to take the next step by collecting and analyzing software data as a basis for making process decisions and predicting process performance. Highlights of the book include: Insight into developing a clear framework for measuring process behavior Discussions of process performance, stability, compliance, capability, and improvement Explanations of what you want to measure (and why) and instructions on how to collect your data Step-by-step guidance on how to get started using statistical process control If you have responsibilities for product quality or process performance and you are ready to use measurements to manage, control, and predict your software processes, this book will be an invaluable resource.


Introduction to Process Control

Introduction to Process Control

Author: Jose A. Romagnoli

Publisher: CRC Press

Published: 2020-07-14

Total Pages: 857

ISBN-13: 1000078957

DOWNLOAD EBOOK

Introduction to Process Control, Third Edition continues to provide a bridge between traditional and modern views of process control by blending conventional topics with a broader perspective of integrated process operation, control, and information systems. Updated and expanded throughout, this third edition addresses issues highly relevant to today’s teaching of process control: Discusses smart manufacturing, new data preprocessing techniques, and machine learning and artificial intelligence concepts that are part of current smart manufacturing decisions Includes extensive references to guide the reader to the resources needed to solve modeling, classification, and monitoring problems Introduces the link between process optimization and process control (optimizing control), including the effect of disturbances on the optimal plant operation, the concepts of steady-state and dynamic back-off as ways to quantify the economic benefits of control, and how to determine an optimal transition policy during a planned production change Incorporates an introduction to the modern architectures of industrial computer control systems with real case studies and applications to pilot-scale operations Analyzes the expanded role of process control in modern manufacturing, including model-centric technologies and integrated control systems Integrates data processing/reconciliation and intelligent monitoring in the overall control system architecture Drawing on the authors’ combined 60 years of teaching experiences, this classroom-tested text is designed for chemical engineering students but is also suitable for industrial practitioners who need to understand key concepts of process control and how to implement them. The text offers a comprehensive pedagogical approach to reinforce learning and presents a concept first followed by an example, allowing students to grasp theoretical concepts in a practical manner and uses the same problem in each chapter, culminating in a complete control design strategy. A vast number of exercises throughout ensure readers are supported in their learning and comprehension. Downloadable MATLAB® toolboxes for process control education as well as the main simulation examples from the book offer a user-friendly software environment for interactively studying the examples in the text. These can be downloaded from the publisher’s website. Solutions manual is available for qualifying professors from the publisher.