Completely revised, this new edition includes the latest material on oil analysis, the energy conservation aspects of lube oil application and selection and bearing protector seals. Information on synthesized hydrocarbons and oil mist lubrication is thoroughly revised. It addresses the full scope of industrial lubricants, including general purpose oils, hydraulic fluids, food-grade and environmentally friendly lubricants, synthetic lubricants, greases, pastes, waxes and tribosystems. Detailed coverage is provided on lubrication strategies for electric motor bearings, gear lubrication, compressors and gas engines, and steam and gas turbines. Other topics include proper lubricant handling and storage, as well as effective industrial plant oil analysis practices.
Practical Lubrication for Industrial Facilities – Fourth Edition, is a blueprint manual for any person, department, or corporation wanting to acquire practical working knowledge in the field of industrial lubrication study and application. For this all-new fourth edition, the book has been extensively rewritten and updated for improved clarity and understanding. The addition of color tables, diagrams, and photographs serves to provide an improved text that is comprehensive, meaningful, practical, and easier to read. With the advent of the ISO 55001 asset management standard, the ICML 55® world lubrication standard, and the rapidly rising interest and professional industrial lubrication certification of engineers and maintenance/lubrication practitioners working in the field of mechanized equipment assets, this book provides a one-stop reference manual for individuals, departments and corporations who wish to study/understand practical lubrication theory and its real-world application within the industry. Furthermore, the book is designed to deliver the basic building blocks required to implement a practical and meaningful lubrication management program that meets and exceeds the requirements set out in the aforementioned ISO 55001 and ICML 55 standards, designed to truly define "World Class."
Now completely revised and updated, this definitive reference provides a comprehensive resource on the fundamental principles of lubricant application, what products are available, and which lubricants are most effective for specific applications. It also offers a detailed and highly practical discussion of lubrication delivery systems. You’ll gain a clearer understanding of the "why" of relevant industrial lubrication practices, and, importantly, how these practices will facilitate optimized results. Lubricant applications covered include bearings and machine elements in earthbound electric motors, process pumps, gas compressors, gas and steam turbines, as well as many other machine types. An examination of the most advantageous ways to procure lubricants, to understand contaminant filtration, and to implement cost-justified means of lubricant storage is presented. Also provided are expert tips on lubricant handling techniques, procedural setups, how and when to perform oil analyses, critical maintenance practices, equipment reliability issues, and more.
Completely revised, this new edition includes the latest material on oil analysis, the energy conservation aspects of lube oil application and selection and bearing protector seals. Information on synthesized hydrocarbons and oil mist lubrication is thoroughly revised. It addresses the full scope of industrial lubricants, including general purpose oils, hydraulic fluids, food-grade and environmentally friendly lubricants, synthetic lubricants, greases, pastes, waxes and tribosystems. Detailed coverage is provided on lubrication strategies for electric motor bearings, gear lubrication, compressors and gas engines, and steam and gas turbines. Other topics include proper lubricant handling and storage, as well as effective industrial plant oil analysis practices.
ICML 55.1 is part of a series of standards documents that represent the ICML 55® International Lubrication Standard. ICML 55.1 details the twelve Lubrication Management Plans/Auditable Elements that an organization must establish, document, manage, and maintain to satisfy the organization’s lubrication asset management strategy and system, and to successfully certify to the ICML 55 standard. ICML 55.1 is intended for use in association with ICML 55.0, Optimized Lubrication of Mechanical Physical Assets Overview, ICML 55.2, Guideline for the Optimized Lubrication of Mechanical Physical Assets, and ICML 55.3, Auditors’ Standard Practice and Policies Manual.
Petrochemical Machinery Insights is a priceless collection of solutions and advice from Heinz Bloch on a broad range of equipment management themes, from wear to warranty issues, organizational problems and oil mist lubrication, and professional growth and pre-purchase of machinery. The author draws on his industry experience to hone in on important problems that do not get addressed in other books, providing actionable details that engineers can use. Mechanical, reliability, and process engineers will find this book the next best thing to having Heinz Bloch on speed dial. - Focuses on pieces of hard-won experience from the industry that are rarely included in other books - Presents not just a guide to technical problems, but also to crucial themes in management and organization - Includes an informal and honest style, making author Heinz Bloch's 40 years of experience accessible to a broad audience of readers - Contains a uniting theme that successful asset management requires the separation of application and implementation details
A Complete overview of theory, selection, design, operation, and maintenance This text offers a thorough overview of the operating characteristics, efficiencies, design features, troubleshooting, and maintenance of dynamic and positive displacement process gas compressors. The author examines a wide spectrum of compressors used in heavy process industries, with an emphasis on improving reliability and avoiding failure. Readers learn both the theory underlying compressors as well as the myriad day-to-day practical issues and challenges that chemical engineers and plant operation personnel must address. The text features: Latest design and manufacturing details of dynamic and positive displacement process gas compressors Examination of the full range of machines available for the heavy process industries Thorough presentation of the arrangements, material composition, and basic laws governing the design of all important process gas compressors Guidance on selecting optimum compressor configurations, controls, components, and auxiliaries to maximize reliability Monitoring and performance analysis for optimal machinery condition Systematic methods to avoid failure through the application of field-tested reliability enhancement concepts Fluid instability and externally pressurized bearings Reliability-driven asset management strategies for compressors Upstream separator and filter issues The text's structure is carefully designed to build knowledge and skills by starting with key principles and then moving to more advanced material. Hundreds of photos depicting various types of compressors, components, and processes are provided throughout. Compressors often represent a multi-million dollar investment for such applications as petrochemical processing and refining, refrigeration, pipeline transport, and turbochargers and superchargers for internal combustion engines. This text enables the broad range of engineers and plant managers who work with these compressors to make the most of the investment by leading them to the best decisions for selecting, operating, upgrading, maintaining, and troubleshooting.
Focuses on the practical daily aspects of lubrication that impact productivity. Covers, in detail, failure analysis, costing techniques, modes of friction, generations of lubricants, oil and grease classifications and evaluations (including animal/vegetable, mineral, and synthetic), viscosity and other oil and grease standards and characteristics, lubricant compatibility guidelines, how to calculate bearing and other lubrication requirements, preventive maintenance including wear particle analysis, and filter rating and classifications. Provides ten case studies drawn from the author's consulting experiences that emphasize the importance of developing and implementing effective, long-term solutions for lubrication, maintenance engineering, and maintenance management.
