Planning, Scheduling, and Control Integration in the Process Industries

Planning, Scheduling, and Control Integration in the Process Industries

Author: C. Edward Bodington

Publisher: McGraw-Hill Companies

Published: 1995

Total Pages: 434

ISBN-13:

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A guide to using computer systems to improve quality and productivity in the process industries, for engineers and managers. Explains the elements that make up an integrated production system, emphasizing planning using computer modeling and nonlinear programming, scheduling operations and inventories using systems for both batch and continuous processes, and controlling processes. Case studies from companies such as Ashland Petroleum, Monsanto, and Idemitsu Petrochemical Company illustrate how integrated systems work. Contains a glossary. Annotation copyright by Book News, Inc., Portland, OR


Handbook of Batch Process Design

Handbook of Batch Process Design

Author: P.N. Sharratt

Publisher: Springer Science & Business Media

Published: 2012-12-06

Total Pages: 333

ISBN-13: 9400914555

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Batch processes are used to manufacture many fine organic chemicals, and as such they can be considered to underpin much of the modern chemical industry. Despite widespread use and a consequent huge contribution to wealth creation, batch processes have attracted limited attention outside the user industries. Batch chemicals processing uses a number of core techniques and technologies, such as scheduling and sequence control, agitation and batch filtration. The combination of these technologies with often complex chemistry, the multi-purpose nature of much of this type of plant, the distinctive safety and environmental issues, and a fast moving commercial environment makes the development of a successful batch process a considerable challenge for the chemist or engineer. The literature on the topics covered in this book is fragmented and often not easily accessible, so this handbook has been written to address this problem and to bring together design and process analysis methods in the core areas of batch process design. By combining the science and pragmatism required in the development of successful batch processes this new book provides answers to real problems in an accessible and concise way. Written by an international team of authors drawn from industry, consulting and academe, this book is an essential part of the library of any chemist, technologist or engineer working on the development of new or existing batch processes.


Planning and Integration of Refinery and Petrochemical Operations

Planning and Integration of Refinery and Petrochemical Operations

Author: Khalid Y. Al-Qahtani

Publisher: John Wiley & Sons

Published: 2011-03-16

Total Pages: 198

ISBN-13: 3527632131

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Clearly divided into three main sections, this practical book familiarizes readers with the area of planning in petroleum refining and petrochemical industry, while introducing several planning and modeling strategies encompassing single site refinery plants, multiple refinery networks, petrochemical networks, and refinery and petrochemical planning systems. It equally provides an insight into possible research directions and recommendations for the area of refinery and petrochemical planning. Furthermore, several appendices are included to explain the general background necessary, including stochastic programming, chance constraint programming, and robust optimization. For engineers and managers working in the petroleum industry as well as academic researchers in production, logistics, and supply chain management.


Integration of Process Planning and Scheduling

Integration of Process Planning and Scheduling

Author: Rakesh Kumar Phanden

Publisher: CRC Press

Published: 2019-10-16

Total Pages: 226

ISBN-13: 0429667442

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Both process planning and scheduling are very important functions of manufacturing, which affect together the cost to manufacture a product and the time to deliver it. This book contains various approaches proposed by researchers to integrate the process planning and scheduling functions of manufacturing under varying configurations of shops. It is useful for both beginners and advanced researchers to understand and formulate the Integration Process Planning and Scheduling (IPPS) problem effectively. Features Covers the basics of both process planning and scheduling Presents nonlinear approaches, closed-loop approaches, as well as distributed approaches Discuss the outfit of IPPS in Industry 4.0 paradigm Includes the benchmarking problems on IPPS Contains nature-algorithms and metaheuristics for performance measurements in IPPS Presents analysis of energy-efficient objective for sustainable manufacturing in IPPS


Production

Production

Author: Daniel Sipper

Publisher: McGraw-Hill Science, Engineering & Mathematics

Published: 1997

Total Pages: 664

ISBN-13:

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Oriented towards advanced Industrial Engineering students, this book covers the evolution of production systems, forecasting, problem solving, aggregate planning, inventory, materials requirements planning, scheduling and project management


Uncertainty-aware Integration of Control with Process Operations and Multi-parametric Programming Under Global Uncertainty

Uncertainty-aware Integration of Control with Process Operations and Multi-parametric Programming Under Global Uncertainty

Author: Vassilis M. Charitopoulos

Publisher: Springer Nature

Published: 2020-02-05

Total Pages: 285

ISBN-13: 3030381374

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This book introduces models and methodologies that can be employed towards making the Industry 4.0 vision a reality within the process industries, and at the same time investigates the impact of uncertainties in such highly integrated settings. Advances in computing power along with the widespread availability of data have led process industries to consider a new paradigm for automated and more efficient operations. The book presents a theoretically proven optimal solution to multi-parametric linear and mixed-integer linear programs and efficient solutions to problems such as process scheduling and design under global uncertainty. It also proposes a systematic framework for the uncertainty-aware integration of planning, scheduling and control, based on the judicious coupling of reactive and proactive methods. Using these developments, the book demonstrates how the integration of different decision-making layers and their simultaneous optimisation can enhance industrial process operations and their economic resilience in the face of uncertainty.


Human Performance in Planning and Scheduling

Human Performance in Planning and Scheduling

Author: B L MacCarthy

Publisher: CRC Press

Published: 2003-09-02

Total Pages: 479

ISBN-13: 0203305949

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Understanding how to make the best of human skills and knowledge is essential in the design of technology and jobs, particularly where these involve decision-making and uncertainty. Recent developments have been made in naturalistic decision-making, distributed cognition and situational awareness, particularly with respect to aviation, transport and strategic planning, the nuclear industry and other high-risk industries. Despite the integration of computer-based support systems in production scheduling in recent years, the reality is that most enterprises consist of reactive re-scheduling, involving a high degree of human involvement. It is often with the insight, knowledge and skills of people that scheduling skills can function with any degree of success. Human Performance in Planning and Scheduling covers many industries, including clothing, steel, machine tools, paper/board, and the automobile industry. Using international case studies from various manufacturing industries, they highlight the fact that the human scheduler is a pivotal element in the scheduling process. Each section of the book includes an introduction with an overview of the material to follow, clearly identifying themes, discussion points and highlights inter-connections between the authors' work.


Integrated Process Planning, Scheduling, and Due-Date Assignment

Integrated Process Planning, Scheduling, and Due-Date Assignment

Author: Halil Ibrahim Demir

Publisher: CRC Press

Published: 2023-08-10

Total Pages: 189

ISBN-13: 1000919714

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Traditionally, the three most important manufacturing functions are process planning, scheduling, and due-date assignment, which are handled sequentially and separately.This book integrates these manufacturing processes and functions to increase global performance along with manufacturing and production cost savings. Integrated Process Planning, Scheduling, and Due-Date Assignment combines the most important manufacturing functions to use manufacturing resources better, reduce production costs, and eliminate bottlenecks with increased production efficiency. The book covers how the integration will help eliminate scheduling conflicts and how to adapt to irregular shop floor disturbances. It also explains how other elements, such as tardiness and earliness, are penalized and how prioritizing helps improve weight performance function. This book will draw the interest of professionals, students, and academicians in process planning, scheduling, and due-date assignment. It could also be supplemental material for manufacturing courses in industrial engineering and manufacturing engineering departments.


Production Control in the Process Industry

Production Control in the Process Industry

Author: E. O'shima

Publisher: Elsevier

Published: 2014-07-04

Total Pages: 261

ISBN-13: 1483298329

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The papers within this volume reflect the multidisciplinary approach taken by the workshop to the development and improvement of existing production control theories and practices as applied to the process industry. Subjects covered include production planning, quality control and assurance, operational control and maintenance strategy. The development of this area is seen by those at the workshop as only being achieved by various groups working together rather than in isolation, so that the overall aim of production control is not lost in too much detail. This volume will provide the reader with essential information on new initiatives in the process industry with regard to production control.


The Integration of Process Design and Control

The Integration of Process Design and Control

Author: Panos Seferlis

Publisher: Elsevier

Published: 2004-05-06

Total Pages: 655

ISBN-13: 0080473091

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Traditionally, process design and control system design are performed sequentially. It is only recently displayed that a simultaneous approach to the design and control leads to significant economic benefits and improved dynamic performance during plant operation. Extensive research in issues such as 'interactions of design and control', 'analysis and design of plant wide control systems', 'integrated methods for design and control' has resulted in impressive advances and significant new technologies that have enriched the variety of instruments available for the design engineer in her endeavour to design and operate new processes. The field of integrated process design and control has reached a maturity level that mingles the best from process knowledge and understanding and control theory on one side, with the best from numerical analysis and optimisation on the other. Direct implementation of integrated methods should soon become the mainstream design procedure. Within this context 'The Integration of Process Design and Control', bringing together the developments in a variety of topics related to the integrated design and control, will be a real asset for design engineers, practitioners and researchers. Although the individual chapters reach a depth of analysis close to the frontier of current research status, the structure of the book and the autonomous nature of the chapters make the book suitable for a newcomer in the area. The book comprises four distinct parts: Part A: Process characterization and controllability analysisPart B: Integrated process design and control ⊣ MethodsPart C: Plant wide interactions of design and controlPart D: Integrated process design and control ⊣ Extensions By the end of the book, the reader will have developed a commanding comprehension of the main aspects of integrated design and control, the ability to critically assess the key characteristics and elements related to the interactions between design and control and the capacity to implement the new technology in practice. * This book brings together the latest developments in a variety of topics related to integrated design and control.* It is a valuable asset for design engineers, practitioners and researchers.* The structure of the book and the nature of its chapters also make it suitable for a newcomer to the field.