This book covers the latest developments in phenolic foams and their applications. Compared with polystyrene and polyurethane foams, phenolic foams are known as third-generation polymeric foams. Phenolic foams exhibit excellent fire-retardant properties, including low flammability, low peak heat release rate, no dripping during combustion, and low toxicity. This book discusses various aspects of phenolic foams including properties, synthesis, fabrication methodologies, and applications. The contents also cover the methods for toughening of phenolic foams to make them more widely applicable. This book is of interest to both academics and industry alike. It is also a useful reference for fire safety regulators and policy-makers looking for new materials and methods for sustainable fire protection.
The legacy of Leo Hendrik Baekeland and his development of phenol formal- hyde resins are recognized as the cornerstone of the Plastics Industry in the early twentieth century, and phenolic resins continue to ?ourish after a century of robust growth. On July 13, 1907, Baekeland ?led his “heat and pressure” patent related to the processing of phenol formaldehyde resins and identi?ed their unique utility in a plethora of applications. The year 2010 marks the Centennial Year of the prod- tion of phenolic resins by Leo Baekeland. In 1910, Baekeland formed Bakelite GmbH and launched the manufacture of phenolic resins in Erkner in May 1910. In October 1910, General Bakelite began producing resins in Perth Amboy, New Jersey. Lastly, Baekeland collaborated with Dr. Takamine to manufacture phenolic resins in Japan in 1911. These events were instrumental in establishing the Plastics Industry and in tracing the identity to the brilliance of Dr. Leo Baekeland. Phenolic resins remain as a versatile resin system featuring either a stable, thermoplastic novolak composition that cures with a latent source of formaldehyde (hexa) or a heat reactive and perishable resole composition that cures thermally or under acidic or special basic conditions. Phenolic resins are a very large volume resin system with a worldwide volume in excess of 5 million tons/year, and its growth is related to the gross national product (GNP) growth rate globally.
Phenolic resins, also known as phenol–formaldehyde resins, are synthetic polymers that are produced from the reaction of phenol or substituted phenol with formaldehyde at high temperatures. These are widely used in wood adhesives, molding compounds, and laminates. The resins are flame-retardant, demonstrate high heat resistance, high tensile strength, and low toxicity, and generate low smoke. In the report, the phenolic resins market is segmented on the basis of product type, application, and region. Phenolic Resin Market size estimated to reach at USD 19.13 billion in 2026. Alongside, the market is anticipated to grow at a CAGR of 5.4% during the forecast period. The global phenolic resins market has experienced a notable growth and it has been projected that the global market will see stable growth during the forecast period. The high mechanical strengths, low toxicity, heat resistance, low smoke and other several properties has made the phenolic resins to make their use in the applications such as in laminations, wood adhesives, molding compound, construction, automobile and others. Growing demand of these applications has increased the production of phenolic resins to meet the current market demand. Also, phenolic resins is used in flame retardant which is very crucial for automobiles and aircrafts. This book basically deals with general reaction of phenols with aldehydes, the resoles, curing stages of resoles, kinetics of a stage reaction, chemistry of curing reactions, kinetics of the curing reaction, the novolacs, decomposition products of resites, acid cured resites, composition of technical resites, mechanisms of rubber vulcanization with phenolic resins, thermosetting alloy adhesives, vinyl phenolic structural adhesives, nitrile phenolic structural adhesives, phenolic resins in contact adhesives, chloroprene phenolic contact adhesives, nitrile phenolic contact adhesives, phenolic resins in pressure sensitive adhesives, rubber reinforcing resins, resorcinol formaldehyde latex systems, phenolic resin chemistry, bio-based phenolic resins, flexibilization of phenolic resins, floral foam (Phenolic Foam) with resin manufacturing, lignin-based phenol formaldehyde (LPF) resins, phenol formaldehyde resin, alkaline phenol formaldehyde resin, furfuryl alcohol phenol urea formaldehyde resin, phenol formaldehyde resin (Shell Sand Resin), phenol formaldehyde resin (Cold Box Resin), effluent treatment plant, standards and legislation, marketing of thermoset resins, process flow sheet, sample plant layout and photographs of machinery with supplier’s contact details. A total guide of phenolic resins and entrepreneurial success in one of today's most lucrative resin industry. This book is one-stop guide to one of the fastest growing sectors, where opportunities abound for manufacturers, retailers, and entrepreneurs. This is the only complete handbook on Phenolic resins.
This book contains recent research on phenolic resin and its composite materials. The book covers all types of wood composites, natural fibres and synthetic fibres reinforced composites. It discusses various properties of phenolic composites and presents comparative study with other polymer composites for prospective applications. The chapters in the book present an up-to-date information on the subject area of polymer and composite-based information by prominent researchers in academia and industry as well as government/private research laboratories across the world. The book serves as a holistic reference source for university and college faculties, professionals, postdoctoral research fellows, undergraduate/graduate students, and research and science officers working in the area of polymer science, non-forest products utilization, natural fibres and biomass materials.
This vastly expanded 2nd edition contains all the new developments since 1985. It describes significant new phenolic resin chemistry, new applications with up-to-date developments, and includes detailed standardized test methods important for ISO 9001 ff certification.
This proceedings book presents the main findings of the 13th International Seminar on Polymer Science and Technology ( ISPST 2018), which was held at Amirkabir University of Technology, Tehran, on November 10–22, 2018. This forum was the culmination of more than three decades of academic and industrial activities of Iranian scholars and professionals, and the participation of many notable international scientists, in covering various important polymer-related subjects of concern to Iran and the world at large, including polymer synthesis, processing and properties, as well as issues concerning polymer degradation, stability, and environmental aspects. For the past half a century, the growing concern for advancing human health, quality of life, and – especially in the last few decades – avoiding and combating environmental pollution have shaped and driven scientific activities geared toward the creation of smart materials that are compatible with the human body, and have prompted scientists and technologists to pursue research using natural and sustainable sources. This book highlights efforts to responsibly address the problems caused by, and which can potentially be solved by, polymers and plastics.
Foams are gas filled integral structures in which the gas is finely dispersed throughout acontinuouslyconnected solid phase. The bulk density is usually substantially lower than that of the solid component, and for the foams which form the focus for this book the volume fraction of the gas phase is considerably greater than 0.5 and in most instances in excess of 0.9. Many ofthe materials encountered in every day experience, such as bread, plants and trees, structural materials for buildings, comfort materials for domestic and automotive seating, shock absorbers or car bumpers and materials for noise control, have one thing in common - the cellular nature of their physical structure. Whyare thesestructuressoimportantin the naturaland man-made world? The reasons are both technical and commercial. From a technical viewpoint cellular materials offer: 1. high specific stiffness and strength - making them suitable for structural applications; 2. closeto idealenergymanagement - hencetheir useinthermalandacoustic insulation, vibration damping, acoustic absorption and shock mitigation; and 3. comfort - hence their use for domestic and automotive seating.
This book is intended to be a source of practical information on all types of plastic foams (cellular plastics) in use, including the new structural plastic foams. Elastomer (rubber-like) foams are also considered. The book is intended primarily for those who require a non-theoretical, authoritative, easy-to-use handbook in the subject area. It should be of value to materials engineers, plastics fabricators, chemists, chemical engineers and students. Recognized authorities have written several chapters and parts of chapters in their fields of expertise. The book is organized in such a way that information on a desired subject can be found rapidly. An unusual feature is a comprehensive listing of all known standardization documents (test methods, practices, and specifications), including some international standards. Each document includes a brief description of its contents.
Loaded with practical knowledge, Reactive Polymers Fundamentals and Applications: A Concise Guide to Industrial Polymers comprehensively presents the state-of-art of methods and materials for the formulation of polymeric resins. It is an indispensable tool for chemists, engineers, and manufacturers who use, formulate, and cure raw materials into final products. The text focuses on the chemical modification of properties during the final stage of part fabrication from plastics. Newer applications range from the small scale, such as dental fillings, to industrial processes for batch fabrication. The book covers resin groups in major use in industry and under active research and development.
Green Adhesives: Preparation, Properties and Applications deals with the fabrication methods, characterization, and applications of green adhesives. It also includes the collective properties of waterborne, bio, and wound-healing green adhesives. Exclusive attention is devoted to discussing the applications of green adhesives in biomedical coatings, food, and industrial applications.