This book presents different numerical modeling and nature-inspired optimization methods in advanced manufacturing processes for understanding the process characteristics. Particular emphasis is devoted to applications in non-conventional machining, nano-finishing, precision casting, porous biofabrication, three-dimensional printing, and micro-/nanoscale modeling. The book includes practical implications of empirical, analytical, and numerical models for predicting the vital output responses. Especial attention is given to finite element methods (FEMs) for understanding the design of novel highly complex engineering products, their performances, and behaviors under simulated processing conditions.
This book deals with metal processing and its numerical modelling and simulation. In total, 21 papers from different distinguished authors have been compiled in this area. Various processes are addressed, including solidification, TIG welding, additive manufacturing, hot and cold rolling, deep drawing, pipe deformation, and galvanizing. Material models are developed at different length scales from atomistic simulation to finite element analysis in order to describe the evolution and behavior of materials during thermal and thermomechanical treatment. Materials under consideration are carbon, Q&T, DP, and stainless steels; ductile iron; and aluminum, nickel-based, and titanium alloys. The developed models and simulations shall help to predict structure evolution, damage, and service behavior of advanced materials.
Discover the state-of-the-art in multiscale modeling and optimization in manufacturing from two leading voices in the field Modeling and Optimization in Manufacturing delivers a comprehensive approach to various manufacturing processes and shows readers how multiscale modeling and optimization processes help improve upon them. The book elaborates on the foundations and applications of computational modeling and optimization processes, as well as recent developments in the field. It offers discussions of manufacturing processes, including forming, machining, casting, joining, coating, and additive manufacturing, and how computer simulations have influenced their development. Examples for each category of manufacturing are provided in the text, and industrial applications are described for the reader. The distinguished authors also provide an insightful perspective on likely future trends and developments in manufacturing modeling and optimization, including the use of large materials databases and machine learning. Readers will also benefit from the inclusion of: A thorough introduction to the origins of manufacturing, the history of traditional and advanced manufacturing, and recent progress in manufacturing An exploration of advanced manufacturing and the environmental impact and significance of manufacturing Practical discussions of the economic importance of advanced manufacturing An examination of the sustainability of advanced manufacturing, and developing and future trends in manufacturing Perfect for materials scientists, mechanical engineers, and process engineers, Modeling and Optimization in Manufacturing will also earn a place in the libraries of engineering scientists in industries seeking a one-stop reference on multiscale modeling and optimization in manufacturing.
Advanced Modeling and Optimization of Manufacturing Processes presents a comprehensive review of the latest international research and development trends in the modeling and optimization of manufacturing processes, with a focus on machining. It uses examples of various manufacturing processes to demonstrate advanced modeling and optimization techniques. Both basic and advanced concepts are presented for various manufacturing processes, mathematical models, traditional and non-traditional optimization techniques, and real case studies. The results of the application of the proposed methods are also covered and the book highlights the most useful modeling and optimization strategies for achieving best process performance. In addition to covering the advanced modeling, optimization and environmental aspects of machining processes, Advanced Modeling and Optimization of Manufacturing Processes also covers the latest technological advances, including rapid prototyping and tooling, micromachining, and nano-finishing. Advanced Modeling and Optimization of Manufacturing Processes is written for designers and manufacturing engineers who are responsible for the technical aspects of product realization, as it presents new models and optimization techniques to make their work easier, more efficient, and more effective. It is also a useful text for practitioners, researchers, and advanced students in mechanical, industrial, and manufacturing engineering.
Mechanical design includes an optimization process in which designers always consider objectives such as strength, deflection, weight, wear, corrosion, etc. depending on the requirements. However, design optimization for a complete mechanical assembly leads to a complicated objective function with a large number of design variables. It is a good practice to apply optimization techniques for individual components or intermediate assemblies than a complete assembly. Analytical or numerical methods for calculating the extreme values of a function may perform well in many practical cases, but may fail in more complex design situations. In real design problems, the number of design parameters can be very large and their influence on the value to be optimized (the goal function) can be very complicated, having nonlinear character. In these complex cases, advanced optimization algorithms offer solutions to the problems, because they find a solution near to the global optimum within reasonable time and computational costs. Mechanical Design Optimization Using Advanced Optimization Techniques presents a comprehensive review on latest research and development trends for design optimization of mechanical elements and devices. Using examples of various mechanical elements and devices, the possibilities for design optimization with advanced optimization techniques are demonstrated. Basic and advanced concepts of traditional and advanced optimization techniques are presented, along with real case studies, results of applications of the proposed techniques, and the best optimization strategies to achieve best performance are highlighted. Furthermore, a novel advanced optimization method named teaching-learning-based optimization (TLBO) is presented in this book and this method shows better performance with less computational effort for the large scale problems. Mechanical Design Optimization Using Advanced Optimization Techniques is intended for designers, practitioners, managers, institutes involved in design related projects, applied research workers, academics, and graduate students in mechanical and industrial engineering and will be useful to the industrial product designers for realizing a product as it presents new models and optimization techniques to make tasks easier, logical, efficient and effective. .
This book presents select peer-reviewed papers presented at the International Conference on Numerical Optimization in Engineering and Sciences (NOIEAS) 2019. The book covers a wide variety of numerical optimization techniques across all major engineering disciplines like mechanical, manufacturing, civil, electrical, chemical, computer, and electronics engineering. The major focus is on innovative ideas, current methods and latest results involving advanced optimization techniques. The contents provide a good balance between numerical models and analytical results obtained for different engineering problems and challenges. This book will be useful for students, researchers, and professionals interested in engineering optimization techniques.
This book provides a detailed understanding of optimization methods as they are implemented in a variety of manufacturing, fabrication and machining processes. It covers the implementation of statistical methods, multi-criteria decision making methods and evolutionary techniques for single and multi-objective optimization to improve quality, productivity, and sustainability in manufacturing. It reports on the theoretical aspects, special features, recent research and latest development in the field. Optimization of Manufacturing Processes is a valuable source of information for researchers and practitioners, as it fills the gap where no dedicated book is available on intelligent manufacturing/modeling and optimization in manufacturing. Readers will develop an understanding of the implementation of statistical and evolutionary techniques for modeling and optimization in manufacturing.
This book presents the latest advances in manufacturing from both the experimental and simulation point of view. It covers most aspects of manufacturing engineering, i.e. theoretical, analytical, computational and experimental studies. Experimental studies on manufacturing processes require funds, time and expensive facilities, while numerical simulations and mathematical models can improve the efficiency of using the research results. It also provides high level of prediction accuracy and the basis for novel research directions.
This book introduces three key issues: (i) development of a gradient-free method to enable multi-objective self-optimization; (ii) development of a reinforcement learning strategy to carry out self-learning and finally, (iii) experimental evaluation and validation in two micromachining processes (i.e., micro-milling and micro-drilling). The computational architecture (modular, network and reconfigurable for real-time monitoring and control) takes into account the analysis of different types of sensors, processing strategies and methodologies for extracting behavior patterns from representative process’ signals. The reconfiguration capability and portability of this architecture are supported by two major levels: the cognitive level (core) and the executive level (direct data exchange with the process). At the same time, the architecture includes different operating modes that interact with the process to be monitored and/or controlled. The cognitive level includes three fundamental modes such as modeling, optimization and learning, which are necessary for decision-making (in the form of control signals) and for the real-time experimental characterization of complex processes. In the specific case of the micromachining processes, a series of models based on linear regression, nonlinear regression and artificial intelligence techniques were obtained. On the other hand, the executive level has a constant interaction with the process to be monitored and/or controlled. This level receives the configuration and parameterization from the cognitive level to perform the desired monitoring and control tasks.
"This book contains the latest research developments in manufacturing technology and its optimization, and demonstrates the fundamentals of new computational approaches and the range of their potential application"--Provided by publisher.
