Injection Mold Design Engineering
Injection Mold Design Engineering

Author: David O. Kazmer

Publisher: Carl Hanser Verlag GmbH Co KG

Published: 2012-11-12

Total Pages: 446

ISBN-13: 3446434194

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This book provides a vision and structure to finally synergize all the engineering disciplines that converge in the mold design process. The topics are presented in a top-down manner, beginning with introductory definitions and the "big picture" before proceeding to layout and detailed design of molds. The book provides very pragmatic analysis with worked examples that can be readily adapted to "real world" mold design applications. It should help students and practitioners to understand the inner workings of injection molds and encourage them to think "outside the box" in developing innovative and highly functional mold designs. Contents: · Introduction to mold functions, types, and components · Review of design for injection molding · Cost estimation and optimization · Mold layout design including cavity layout, sizing, and materials selection · Cavity, runner system, and gating analysis and design · Cooling system analysis and design · Venting, shrinkage, and warpage analysis and strategies · Ejection force analysis and ejection system designs · Stress and deflection analysis with structural system designs · A survey of advanced mold designs

Handbook of Metal Injection Molding
Handbook of Metal Injection Molding

Author: Donald F Heaney

Publisher: Woodhead Publishing

Published: 2018-11-01

Total Pages: 652

ISBN-13: 0081021534

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Metal injection molding combines the most useful characteristics of powder metallurgy and plastic injection molding to facilitate the production of small, complex-shaped metal components with outstanding mechanical properties. Handbook of Metal Injection Molding, Second Edition provides an authoritative guide to this important technology and its applications. Building upon the success of the first edition, this new edition includes the latest developments in the field and expands upon specific processing technologies. Part one discusses the fundamentals of the metal injection molding process with chapters on topics such as component design, important powder characteristics, compound manufacture, tooling design, molding optimization, debinding, and sintering. Part two provides a detailed review of quality issues, including feedstock characterisation, modeling and simulation, methods to qualify a MIM process, common defects and carbon content control. Special metal injection molding processes are the focus of part three, which provides comprehensive coverage of micro components, two material/two color structures, and porous metal techniques, as well as automation of the MIM process and metal injection molding of large components. Finally, part four explores metal injection molding of particular materials, and has been expanded to include super alloys, carbon steels, precious metals, and aluminum. With its distinguished editor and expert team of international contributors, the Handbook of Metal Injection Molding is an essential guide for all those involved in the high-volume manufacture of small precision parts, across a wide range of high-tech industries such as microelectronics, biomedical and aerospace engineering. Provides an authoritative guide to metal injection molding and its applications Discusses the fundamentals of the metal injection molding processes and covers topics such as component design, important powder characteristics, compound manufacture, tooling design, molding optimization, debinding, and sintering Comprehensively examines quality issues such as feedstock characterization, modeling and simulation, common defects and carbon content control

DuBois and Pribble’s Plastics Mold Engineering Handbook
DuBois and Pribble’s Plastics Mold Engineering Handbook

Author: Eric L. Buckleitner

Publisher: Springer

Published: 1995-05-31

Total Pages: 780

ISBN-13:

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From day one of the concept of this book (about 1941), our objective has been to make the elearest possible statements about the thinking processes which go into the good design of a mold. CarefuHy chosen illustrations show the rational process. Recommendations are made to maximize the effectiveness. Basically, the design of a mold is only one-third of the team effort in producing a particular plastic part. The best molder in the world will be handicapped by a badly designed or a badly made mold. The best mold maker in the world cannot make a good mold from a bad design. The best design in the world will only be the best when the mold is weH made and operated by a knowledgeable molder. Being right the first time is, or should be, the prime objective of any mold designer. In the 1930's and 40's, it seemed every mold was an "invention. " A 1500 ton compression press was a "monster. " There were few design guidelines except the expertise of those toolmakers who had to use my designs. Fortunately for me, when a problem arose, my immediate mentor simply said, "Wayne, you designed it-go take care of the problem. " The comments of those toolmakers were not always complimentary.

Mold Engineering
Mold Engineering

Author: Herbert Rees

Publisher: Hanser Gardner Publications

Published: 2002

Total Pages: 688

ISBN-13: 9783446216594

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Stepped guidelines are supplied for the design of molds, from product drawing to complete mold assembly. Emphasis is given to the relationship between mold performance, productivity, and mold life.

Plastic Part Design for Injection Molding
Plastic Part Design for Injection Molding

Author: Robert A. Malloy

Publisher:

Published: 2011

Total Pages: 549

ISBN-13: 9783446404687

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The goal of the book is to assist the designer in the development of parts that are functional, reliable, manufacturable, and aesthetically pleasing. Since injection molding is the most widely used manufacturing process for the production of plastic parts, a full understanding of the integrated design process presented is essential to achieving economic and functional design goals. Features over 425 drawings and photographs.

How to Make Injection Molds
How to Make Injection Molds

Author: Georg Menges

Publisher: Carl Hanser Verlag GmbH Co KG

Published: 2013-03-18

Total Pages: 634

ISBN-13: 3446401806

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Economic success in the plastics processing industry depends on the quality, precision, and reliability of its most common tool: the injection mold. Consequently, misjudgments in design and mistakes in the manufacturing of molds can result in grave consequences. This comprehensive handbook for the design and manufacture of injection molds covers all aspects of how to successfully make injection molds from a practical as well as from a theoretical point of view. It should serve as an indispensable reference work for everyone engaged in mold making. "...an example of how books should be written ... will be used by molders, mold designers and mold makers and will become a standard." (Polymer News) Contents: · Materials for Injection Molds · Mold Making Techniques · Estimating Mold Costs · The Injection Molding Process · Design of Runner Systems · Design of Gates · Venting of Molds · Heat Exchange System · Shrinkage · Mechanical Design · Shifting of Cores · Ejection · Alignment and Changing of Molds · Computer-Aided Mold Design and Construction · Maintenance of Injection Molds · Measuring in Injection Molds · Temperature Controllers · Mold Standards · Correction of Molding Defects · Special Processes - Special Molds

Aluminium Castings Engineering Guide
Aluminium Castings Engineering Guide

Author: Jagan Nath

Publisher: ASM International

Published: 2018-01-01

Total Pages: 317

ISBN-13: 1627082050

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This practical guide to product and process engineering of various aluminum castings emphasizes process and material characteristics; product-process-alloy integration; manufacturing aspects of aluminum casting; product design features; tooling design, feeding and gating design; product quality needs and specifications; and more.

Injection and Compression Molding Fundamentals
Injection and Compression Molding Fundamentals

Author: Isayev

Publisher: CRC Press

Published: 1987-06-29

Total Pages: 724

ISBN-13: 9780824776701

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This outstanding reference presents an up-to-date account of investigations during the last10 years in the area of injection and compression molding of polymers.Injection and Compression Molding Fundamentals considers simulation andexperimentation of flow dynamics in the cavity and delivery system . . . discussesrheology and viscoelastic modeling ... clarifies fiber orientation ... delineates residualstresses and processing-property relationships in molded parts ... and details computeraideddesign and manufacture of the mold.In addition, the book highlights specific features and problems related to the molding ofthermoplastics, rubbers, and thermosets ... and reveals the current status of the sciencebasedtechnology related to injection and compression molding.The most detailed and authoritative reference of its type, Injection and CompressionMolding Fundamentals is an invaluable resource for plastics, mechanical, andchemical engineers; colloid, oil, and color chemists; polymer engineers and scientists;mold designers and manufacturers; rheologists; and materials scientists. The book willalso be of value for use in graduate-level courses in plastics, mechanical, chemical, andpolymer engineering, and in short courses and seminars offered by professional societies.