Machining and CNC Technology, Third Edition, by Michael Fitzpatrick, will provide the latest approach to machine tool technology available. Students will learn basic modern integrated manufacturing, CNC systems, CAD/CAM and advanced technologies, and how to safely set up and run both CNC and manually operated machines. This is a how-to-do-it text.
The first part of Volume I outlines the origins and development of CNC machine tools. It explains the construction of the equipment and also discusses the various elements necessary to ensure high quality of production. The second part considers how a company justifies the purchase of either cells or systems and illustrates why simulation exercises are essential prior to a full implementation. Communication protocols as well as networking topologies are examined. Finally, the important high-speed machining developments and the drive towards ultra-high precision are mentioned. Following a brief historical introduction to cutting tool development, chapters 1 and 2 of Volume II explain why CNC requires a change in cutting tool technology from conventional methods. A presentation is given of the working knowledge of cutting tools and cutting fluids which is needed to make optimal use of the productive capacity of CNC machines. Since an important consideration for any machine tool is how one can locate and restrain the workpiece in the correct orientation and with the minimum of set-up time, chapter 3 is concerned with workholding technology. Volume III deals with CNC programming. It has been written in conjunction with a major European supplier of controllers in order to give the reader a more consistent and in-depth understanding of the logic used to program such machines. It explains how why and where to program specific features of a part and how to build them up into complete programs. Thus, the reader will learn about the main aspects of the logical structure and compilation of a program. Finally, there is a brief review of so me of the typical controllers currently available from both universal and proprietary builders.
Do you like to build things? Are you ever frustrated at having to compromise your designs to fit whatever parts happen to be available? Would you like to fabricate your own parts? Build Your Own CNC Machine is the book to get you started. CNC expert Patrick Hood-Daniel and best-selling author James Kelly team up to show you how to construct your very own CNC machine. Then they go on to show you how to use it, how to document your designs in computer-aided design (CAD) programs, and how to output your designs as specifications and tool paths that feed into the CNC machine, controlling it as it builds whatever parts your imagination can dream up. Don't be intimidated by abbreviations like CNC and terms like computer-aided design. Patrick and James have chosen a CNC-machine design that is simple to fabricate. You need only basic woodworking skills and a budget of perhaps $500 to $1,000 to spend on the wood, a router, and various other parts that you'll need. With some patience and some follow-through, you'll soon be up and running with a really fun machine that'll unleash your creativity and turn your imagination into physical reality. The authors go on to show you how to test your machine, including configuring the software. Provides links for learning how to design and mill whatever you can dream up The perfect parent/child project that is also suitable for scouting groups, clubs, school shop classes, and other organizations that benefit from projects that foster skills development and teamwork No unusual tools needed beyond a circular saw and what you likely already have in your home toolbox Teaches you to design and mill your very own wooden and aluminum parts, toys, gadgets—whatever you can dream up
A reference handbook detailing CNC machining centers, commonly used CNC commands, and related production tooling. Written for programmers, engineers, and operators, the reference supplies basic theory and procedures covering milling, boring, turning, grinding, and CNC tooling. The CNC commands are referenced by graphical representation of the toolpath, and generic commands are cross-referenced by industry standard formats. Includes illustrations. Lacks an index. Annotation copyright by Book News, Inc., Portland, OR
Computer Numerical Control (CNC) controllers are high value-added products counting for over 30% of the price of machine tools. The development of CNC technology depends on the integration of technologies from many different industries, and requires strategic long-term support. “Theory and Design of CNC Systems” covers the elements of control, the design of control systems, and modern open-architecture control systems. Topics covered include Numerical Control Kernel (NCK) design of CNC, Programmable Logic Control (PLC), and the Man-Machine Interface (MMI), as well as the major modules for the development of conversational programming methods. The concepts and primary elements of STEP-NC are also introduced. A collaboration of several authors with considerable experience in CNC development, education, and research, this highly focused textbook on the principles and development technologies of CNC controllers can also be used as a guide for those working on CNC development in industry.
A Practical Guide to CNC Machining Get a thorough explanation of the entire CNC process from start to finish, including the various machines and their uses and the necessary software and tools. CNC Machining Handbook describes the steps involved in building a CNC machine to custom specifications and successfully implementing it in a real-world application. Helpful photos and illustrations are featured throughout. Whether you're a student, hobbyist, or business owner looking to move from a manual manufacturing process to the accuracy and repeatability of what CNC has to offer, you'll benefit from the in-depth information in this comprehensive resource. CNC Machining Handbook covers: Common types of home and shop-based CNC-controlled applications Linear motion guide systems Transmission systems Stepper and servo motors Controller hardware Cartesian coordinate system CAD (computer-aided drafting) and CAM (computer-aided manufacturing) software Overview of G code language Ready-made CNC systems
Introducing computers into production engineering has drastically reduced the "artisan skill" content traditionally required in manufacturing processes and replaced it with high-precision, computer-controlled machinery. While this reduces human error and variability in output, it does not eliminate the knowledge required of the professional engineering or shop floor worker. On the contrary, the reverse is true. Managers, engineers, and workers still need to understand the fundamentals while they need to acquire other skills. These highly-regarded authors combine more than 150 years of industrial and academic experience and expertise to provide readers with the fundamentals of the subject, from digital manufacturing with CNC machine tools and FMS up to Industry 4.0, emphasizing the increased importance of automated manufacturing based on computerized systems (CAD, CAM, CAQ, etc.). Features This groundbreaking work introduces readers to CNC fundamentals, followed by a number of chapters which explain how different components are applied in practice. This logical approach is extended to the study of CNC and drives, tooling, flexible manufacturing systems (FMS), and finally to NC-programming, DNC, digital manufacturing, Industry 4.0 and computer integrated manufacturing (CIM). Additional chapters cover industrial robots, additive manufacturing, energy-efficient manufacturing, simulation systems, state of the art of machine integrated measuring systems, and using touch probes and laser beams. Explains the functions and connections of all integrated components.
In Industry 4.0, industrial productions are adjusted to complete smart automation, which means introducing self-automation methods, self-configuration, self-diagnosis of problems and removal, cognition, and intelligent decision making. This implementation of Industry 4.0 brings about a change in business paradigms and production models, and this will be reflected at all levels of the production process including supply chains and will involve all workers in the production process from managers to cyber-physical systems designers and customers as end-users. The Handbook of Research on Integrating Industry 4.0 in Business and Manufacturing is an essential reference source that explores the development and integration of Industry 4.0 by examining changes and innovations to manufacturing processes as well as its applications in different industrial areas. Featuring coverage on a wide range of topics such as cyber physical systems, integration criteria, and artificial intelligence, this book is ideally designed for mechanical engineers, electrical engineers, manufacturers, supply chain managers, logistics specialists, investors, managers, policymakers, production scientists, researchers, academicians, and students at the postgraduate level.
Until fairly recently, machining has been a high-cost manufacturing technique available only to large corporations and specialist machine shops. With today’s cheaper and more powerful computers, CNC milling and 3D printing technology has become practical, affordable, and accessible to just about anyone.
Tabletop CNC machines are every hobbyist’s dream, providing the tools needed to cut and shape materials such as glass, wood, plastics, and aluminum.
In CNC Milling for Makers, author Christian Rattat explains how CNC technology works and he walks you through the entire milling process: starting with a blank piece of material, Rattat takes you step by step through to a finished product.
Rattat offers advice on selecting and purchasing the best machine for your own particular needs. He also demonstrates how to assemble a machine from a kit and explains all the steps required to mill your first project. Moving past the basics, Rattat introduces a variety of cutting tools and provides hands-on examples of how to use them to mill a wide variety of materials.
CNC Machining Certification Exam Guide is focused on providing the knowledge base required for obtaining certification, credentialing and/or job preparation in CNC Machining with CNC Mills and Lathes. It covers foundational skills that all those seeking employment as a CNC Operator/Machinist must possess. Managers responsible for workforce development in manufacturing facilities will use the book as a guide for on-the-job employee training and apprenticeships. The work can be used as a curriculum component for technical schools and colleges for students preparing for certification and credentialing exams based on the National Institute for Metalworking Skills (NIMS) Machining Level I standards for: CNC Mill Programming and Setup and Operations, and CNC Lathe Programming and Setup and Operations. At a time when the CNC market is experiencing a shortfall of skilled, qualified workers, this Exam Guide is the perfect resource Features Presents CNC Programming with G-Code so users can execute their programs with confidence. Focuses on the creation of CNC programs using Computer Aided Manufacturing (CAM). Written with the end goals of certification, credentialing and job readiness in mind. Practice study questions mimic those presented on credentialing exams and practice exercises prepare readers for the required practical activities. An affiliated website (www.CNCCertification.com) will contain additional certification questions and answers, as well as suggested additional exercises.
