Introduction to Refractories for Iron- and Steelmaking

Introduction to Refractories for Iron- and Steelmaking

Author: Subir Biswas

Publisher: Springer Nature

Published: 2020-06-09

Total Pages: 469

ISBN-13: 3030438074

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This book promotes understanding of the raw material selection, refractory design, tailor-made refractory developments, refractory properties, and methods of application. It provides a complete analysis of modern iron and steel refractories. It describes the daily demands on modern refractories and describes how these needs can be addressed or improved upon to help achieve the cleanest and largest yields of iron and steel. The text contains end-of-chapter summaries to help reinforce difficult concepts. It also includes problems at the end of chapters to confirm the reader's understanding of topics such as hoop stress modeling in steel ladle and vessels, establishment of thermal gradient modeling , refractory corrosion dynamics, calculation of Blast furnace trough dimension based on thermal modeling, to name a few. Led by editors with backgrounds in both academia and industry, this book can be used in college courses, as a reference for industry professionals, and as an introduction to the technology for those making the transition to industry. Stands as a comprehensive introduction to the science and technology of modern steel and iron-making refractories that examines the processes, construction, and potential improvement of refractory performance and sustainability; Serves as a versatile resource appropriate for all levels, from the student to industry novices to professionals; Reinforces difficult-to-grasp concepts with end-of-chapter summaries; Maximizes reader understanding of key topics, such as refractory selection for steel ladle and vessels, and their corrosion dynamics, with real life problems.


Monolithic Refractories

Monolithic Refractories

Author: Subrata Banerjee

Publisher: John Wiley & Sons

Published: 1998-09-01

Total Pages: 340

ISBN-13: 9810231202

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This valuable handbook details the various monolithic refractories currently in use, and pays particular attention to their chemical and physical behaviors during manufacturing, installation, and the duty cycle. It addresses, from the practitioner's point of view, the critical aspects of reactions involved with the refractory body as it approaches the used temperature with the processing environment. To ensure optimum performance, it describes the application, installation, and design of refractory components. The handbook includes suitable tables and figures, and provides an historical perspective on the evolution of the refractory industry. Practicing ceramic engineers, scientists, raw material suppliers, and research and development personnel in the refractory manufacturing industry will find this book invaluable. Also suitable as a reference for courses in ceramic engineering specializing in refractories.


Refractories for the Chemical Industries

Refractories for the Chemical Industries

Author: Prasunjit Sengupta

Publisher: Springer Nature

Published: 2020-11-28

Total Pages: 377

ISBN-13: 3030612406

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The book provides process engineers, an insight into refractories focusing on its importance and requirements in chemical process industries such as refinery and petrochemicals, syngas manufacturing, coal gasification, limestone calcinations, carbon black, glass, and cement production. Additionally the book discusses the refractory requirements for the CFBC boiler, and waste heat utilization process to generate steam. The book describes characterization of refractory material and selection process of the refractory for lining different equipments pertaining to the chemical process industry. The book covers refractory installation techniques, and the precautions to be taken during installation are discussed in detail along with the theoretical background. It explains the physical and chemical factors that influence the performances of refractory, mechanism of its degradation in service and emphasizes on the thermo-chemical and thermo-mechanical aspects and their role in that process . The content lays out different methods of monitoring Refractory lining conditions while the furnace is in operation and also elucidates few methods to repair the worn out lining without taking a shutdown. The scheme of investigation of a refractory failure is an added feature.


Treatise on Process Metallurgy

Treatise on Process Metallurgy

Author: Roderick Guthrie

Publisher: Elsevier

Published: 2024-03-12

Total Pages: 822

ISBN-13: 0323858961

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Treatise on Process Metallurgy: Volume Three, Industrial Processes provides academics with the fundamentals of the manufacturing of metallic materials, from raw materials into finished parts or products. In these fully updated volumes, coverage is expanded into four volumes, including Process Fundamentals, encompassing process fundamentals, structure and properties of matter; thermodynamic aspects of process metallurgy, and rate phenomena in process metallurgy; Processing Phenomena, encompassing interfacial phenomena in high temperature metallurgy, metallurgical process phenomena, and metallurgical process technology; Metallurgical Processes, encompassing mineral processing, aqueous processing, electrochemical material and energy processes, and iron and steel technology, non-ferrous process principles and production technologies, and more. The work distills the combined academic experience from the principal editor and the multidisciplinary four-member editorial board. Provides the entire breadth of process metallurgy in a single work Includes in-depth knowledge in all key areas of process metallurgy Approaches the topic from an interdisciplinary perspective, providing broad range coverage on topics


Basic Concepts of Iron and Steel Making

Basic Concepts of Iron and Steel Making

Author: Sujay Kumar Dutta

Publisher: Springer Nature

Published: 2020-03-02

Total Pages: 644

ISBN-13: 9811524378

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This book presents the fundamentals of iron and steel making, including the physical chemistry, thermodynamics and key concepts, while also discussing associated problems and solutions. It guides the reader through the production process from start to finish, covers the raw materials, and addresses the types of processes and reactions involved in both conventional and alternative methods. Though primarily intended as a textbook for students of metallurgical engineering, the book will also prove a useful reference for professionals and researchers working in this area.


Treatise on Process Metallurgy, Volume 2: Process Phenomena

Treatise on Process Metallurgy, Volume 2: Process Phenomena

Author:

Publisher: Newnes

Published: 2013-11-22

Total Pages: 889

ISBN-13: 0080969852

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Process metallurgy provides academics with the fundamentals of the manufacturing of metallic materials, from raw materials into finished parts or products. Coverage is divided into three volumes, entitled Process Fundamentals, encompassing process fundamentals, extractive and refining processes, and metallurgical process phenomena; Processing Phenomena, encompassing ferrous processing; non-ferrous processing; and refractory, reactive and aqueous processing of metals; and Industrial Processes, encompassing process modeling and computational tools, energy optimization, environmental aspects and industrial design. The work distils 400+ years combined academic experience from the principal editor and multidisciplinary 14-member editorial advisory board, providing the 2,608-page work with a seal of quality. The volumes will function as the process counterpart to Robert Cahn and Peter Haasen's famous reference family, Physical Metallurgy (1996)--which excluded process metallurgy from consideration and which is currently undergoing a major revision under the editorship of David Laughlin and Kazuhiro Hono (publishing 2014). Nevertheless, process and extractive metallurgy are fields within their own right, and this work will be of interest to libraries supporting courses in the process area. - Synthesizes the most pertinent contemporary developments within process metallurgy so scientists have authoritative information at their fingertips - Replaces existing articles and monographs with a single complete solution, saving time for busy scientists - Helps metallurgists to predict changes and consequences and create or modify whatever process is deployed


Ironmaking and Steelmaking Processes

Ironmaking and Steelmaking Processes

Author: Pasquale Cavaliere

Publisher: Springer

Published: 2016-09-02

Total Pages: 461

ISBN-13: 3319395297

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This book describes improvements in the iron and steel making process in the past few decades. It also presents new and improved solutions to producing high quality products with low greenhouse emissions. In addition, it examines legislative regulations regarding greenhouse emissions all around the world and how to control these dangerous emissions in iron and steel making plants.


Refractories Handbook

Refractories Handbook

Author: Charles Schacht

Publisher: CRC Press

Published: 2004-08-11

Total Pages: 516

ISBN-13: 0203026322

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This comprehensive reference details the technical, chemical, and mechanical aspects of high-temperature refractory composite materials for step-by-step guidance on the selection of the most appropriate system for specific manufacturing processes. The book surveys a wide range of lining system geometries and material combinations and covers a broad


IRON MAKING AND STEELMAKING

IRON MAKING AND STEELMAKING

Author: AHINDRA GHOSH

Publisher: PHI Learning Pvt. Ltd.

Published: 2008-02-29

Total Pages: 482

ISBN-13: 812033289X

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This authoritative account covers the entire spectrum from iron ore to finished steel. It begins by tracing the history of iron and steel production, right from the earlier days to today’s world of oxygen steelmaking, electric steelmaking, secondary steelmaking and continuous casting. The physicochemical fundamental concepts of chemical equilibrium, activity-composition relationships, and structure-properties of molten metals are introduced before going into details of transport phenomena, i.e. kinetics, mixing and mass transfer in ironmaking and steelmaking pro-cesses. Particular emphasis is laid on the understanding of the fundamental principles of the processes and their application to the optimisation of actual processes. Modern developments in blast furnaces, including modelling and process control are discussed along with an introduction to the alternative methods of ironmaking. In the area of steelmaking, BOF plant practice including pre-treatment of hot metal, metallurgical features of oxygen steelmaking processes, and their control form part of the book. It also covers basic open hearth, electric arc furnace and stainless steelmaking, before discussing the area of casting of liquid steel—ingot casting, continuous casting and near net shape casting. The book concludes with a chapter on the status of the ironmaking and steelmaking in India. In line with the application of theoretical principles, several worked-out examples dealing with fundamental principles as applied to actual plant situations are presented. The book is primarily intended for undergraduate and postgraduate students of metallurgical engineering. It would also be immensely useful to researchers in the area of iron and steel.