This thesis centers around an electric arc furnace (EAF) at a steel mini-mill in Wilton, IA. First, the thesis replicates previous optimization attempts. Next, the modeling is greatly altered to produce a much improved steel-melting model. Then, a new optimal control system is created and used to reduce energy and fuel costs over the melting process. Finally, results are presented. This thesis shows that when the new optimal control is simulated, the system shows significant energy and fuel savings.
Modeling and Control of Batch Processes presents state-of-the-art techniques ranging from mechanistic to data-driven models. These methods are specifically tailored to handle issues pertinent to batch processes, such as nonlinear dynamics and lack of online quality measurements. In particular, the book proposes: a novel batch control design with well characterized feasibility properties; a modeling approach that unites multi-model and partial least squares techniques; a generalization of the subspace identification approach for batch processes; and applications to several detailed case studies, ranging from a complex simulation test bed to industrial data. The book’s proposed methodology employs statistical tools, such as partial least squares and subspace identification, and couples them with notions from state-space-based models to provide solutions to the quality control problem for batch processes. Practical implementation issues are discussed to help readers understand the application of the methods in greater depth. The book includes numerous comments and remarks providing insight and fundamental understanding into the modeling and control of batch processes. Modeling and Control of Batch Processes includes many detailed examples of industrial relevance that can be tailored by process control engineers or researchers to a specific application. The book is also of interest to graduate students studying control systems, as it contains new research topics and references to significant recent work. Advances in Industrial Control reports and encourages the transfer of technology in control engineering. The rapid development of control technology has an impact on all areas of the control discipline. The series offers an opportunity for researchers to present an extended exposition of new work in all aspects of industrial control.
This book discusses the intelligent optimization and control of complex metallurgical processes, including intelligent optimization and control of raw-material proportioning processes, coking process, and reheating furnaces; intelligent control of thermal state parameters in sintering processes; and intelligent decoupling control of gas collection and mixing-and-pressurization processes. The intelligent control and optimization methods presented were originally applied to complex metallurgical processes by the authors, and their effectiveness and their advantages have been theoretically proven and demonstrated practically. This book offers an up-to-date overview of this active research area, and provides readers with state-of-the-art methods for the control of complex metallurgical processes.
This book addresses selected topics in electrical engineering, electronics and mechatronics that have posed serious challenges for both the scientific and engineering communities in recent years. The topics covered range from mathematical models of electrical and electronic components and systems, to simulation tools implemented for their analysis and further developments; and from multidisciplinary optimization, signal processing methods and numerical results, to control and diagnostic techniques. By bridging theory and practice in the modeling, design and optimization of electrical, electromechanical and electronic systems, and by adopting a multidisciplinary perspective, the book provides researchers and practitioners with timely and extensive information on the state of the art in the field — and a source of new, exciting ideas for further developments and collaborations. The book presents selected results of the XIII Scientific Conference on Selected Issues of Electrical Engineering and Electronics (WZEE 2016), held on May 04–08, 2016, in Rzeszów, Poland. The Conference was organized by the Rzeszów Division of Polish Association of Theoretical and Applied Electrical Engineering (PTETiS) in cooperation with the Faculty of Electrical and Computer Engineering of the Rzeszów University of Technology.
Electric Arc Furnaces are being greatly improved at a fast pace. This book equips a reader with knowledge necessary for critical analysis of these innovations and helps to select the most effective ones and for their successful implementation. The book also covers general issues related to history of development, current state and prospects of steelmaking in Electric Arc Furnaces. Therefore, it can be useful for everybody who studies metallurgy, including students of colleges and universities. The modern concepts of mechanisms of Arc Furnace processes are presented by numerous journal articles and conference proceedings. These materials are difficult of access for a practicing engineer or metallurgist. The knowledge of general simplified yet correct in principle concepts is sufficient for decision-making. These concepts are discussed in the book at the level sufficient to solve practical problems: To help readers lacking knowledge required in the field of heat transfer as well as hydro-gas dynamics, it contains several chapters which provide the required minimum of information in these fields of science. In order to better assess different innovations, the book describes experience of the application of similar innovations in open-hearth furnaces and oxygen converters. Some promising ideas on key issues regarding intensification of the heat, which are of interest for developers of new processes and equipment for Electric Arc Furnaces, are also the concern of the book It should be noted, that carrying out the simplified calculations as distinct from using "off the shelf" programs greatly promotes comprehensive understanding of physical basics of processes and effects produced by various factors. This book gives numerous examples of such calculations performed by means of simplified methods and formulas. Getting familiar with material in this book will allow the reader to perform required calculations on his / her own without any difficulties.
