How to Organize and Run a Failure Investigation

How to Organize and Run a Failure Investigation

Author: Daniel P. Dennies

Publisher: ASM International

Published: 2005

Total Pages: 228

ISBN-13: 1615030484

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Learning the proper steps for organizing a failure investigation ensures success. Failure investigations cross company functional boundaries and are an integral component of any design or manufacturing business operation. Well-organized and professionally conducted investigations are essential for solving manufacturing problems and assisting in redesigns. This book outlines a proven systematic approach to failure investigation. It explains the relationship between various failure sources (corrosion, for example) and the organization and conduct of the investigation. It provides a learning platform for engineers from all disciplines: materials, design, manufacturing, quality, and management. The examples in this book focus on the definition of and requirements for a professionally performed failure analysis of a physical object or structure. However, many of the concepts have much greater utility than for investigating the failure of physical objects. For example, the book provides guidance in areas such as learning how to define objectives, negotiating the scope of investigation, examining the physical evidence, and applying general problem-solving techniques.


Failure Mechanisms in Alloys

Failure Mechanisms in Alloys

Author: George A. Pantazopoulos

Publisher: MDPI

Published: 2020-03-19

Total Pages: 476

ISBN-13: 303928276X

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The era of lean production and excellence in manufacturing, advancing with sustainable development, demands the rational utilization of raw materials and energy resources, adopting cleaner and environmentally-friendly industrial processes. In view of the new industrial revolution, through digital transformation, the exploitation of smart and sophisticated materials systems, the need of minimizing scrap and increasing efficiency, reliability and lifetime and, on the other hand, the pursuit of fuel economy and limitation of carbon footprint, are necessary conditions for the imminent growth in a highly competitive economy. Failure analysis is an interdisciplinary scientific topic, reflecting the opinions and interpretations coming from a systematic evidence-gathering procedure, embracing various important sectors, imparting knowledge, and substantiating improvement practices. The deep understanding of material/component role (e.g., rotating shaft, extrusion die, gas pipeline) and properties will be of central importance for fitness for purpose in certain industrial processes and applications. Finally, it is hoped and strongly believed that the accumulation of additional knowledge in the field of failure mechanisms and the adoption of the principles, philosophy, and deep understanding of failure analysis process approach will strongly promote the learning concept, as a continuously evolving process leading to personal and social progress and prosperity.


Fractography in Failure Analysis of Polymers

Fractography in Failure Analysis of Polymers

Author: Michael D. Hayes

Publisher: Elsevier

Published: 2024-01-12

Total Pages: 436

ISBN-13: 0443190046

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Fractography in Failure Analysis of Polymers, Second Edition, provides a practical guide to the science of fractography and its application in the failure analysis of plastic components. In addition to a brief background on the theory of fractography, the authors discuss the various fractographic tools and techniques used to identify key fracture characteristics. The Second Edition includes additional material related to polymer life prediction testing and analysis. Case studies have been expanded, including a wide range of polymer types, new technologies, applications, and failure modes, as well as best practice guidelines enabling engineers to apply these lessons to their own work. Detailed images and their appropriate context are presented for reference in failure investigations. This text is vital for engineers who must determine the root causes of failure when it occurs, helping them further study the ramifications of product liability claims, environmental concerns, and brand image. This is also a valuable resource for all plastics professionals, including manufacturers, product designers, and consultants, forensic investigators, as well as educators in materials science. - Presents comprehensive coverage of applied fractography, enabling improved reliability and longevity of plastic parts and products - Includes case studies that demonstrate material selection decisions and how to reduce failure rates - Provides best practices on how to analyze the cause of material failures, along with guidelines on improving design and manufacturing decisions


Understanding How Components Fail, 3rd Edition

Understanding How Components Fail, 3rd Edition

Author: Donald J. Wulpi

Publisher: ASM International

Published: 2013-10-01

Total Pages: 330

ISBN-13: 1627080147

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One of the first books new engineers and technicians should read. This new edition of the perennial best seller preserves the core of the previous editions, focusing on the metallurgical and materials evaluation for failure mode identification. Comprehensive information covering the basic principles and practices are clearly explained.


Forensic Engineering

Forensic Engineering

Author: Colin R. Gagg

Publisher: CRC Press

Published: 2020-02-21

Total Pages: 421

ISBN-13: 1000038025

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Forensic Engineering: The Art and Craft of a Failure Detective synthesizes the current academic knowledge, with advances in process and techniques developed in the last several years, to bring forensic materials and engineering analysis into the 21st century. The techniques covered in the book are applied to the myriad types of cases the forensic engineer and investigator may face, serving as a working manual for practitioners. Analytical techniques and practical, applied engineering principles are illustrated in such cases as patent and intellectual property disputes, building and product failures, faulty design, air and rail disasters, automobile recalls, and civil and criminal cases. Both private and criminal cases are covered as well as the legal obligation, requirements, and responsibilities under the law, particularly in cases of serious injury or even death. Forensic Engineering will appeal to professionals working in failure analysis, loss adjustment, occupational health and safety as well as professionals working in a legal capacity in cases of produce failure and liability—including criminal cases, fraud investigation, and private consultants in engineering and forensic engineering.


Pipeline Engineering

Pipeline Engineering

Author: Sayeed Rushd

Publisher: BoD – Books on Demand

Published: 2023-03-01

Total Pages: 214

ISBN-13: 1837699933

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All around the world, pipelines ensure the economic transmission of essential fluids to different industries and residential buildings. The discipline of pipeline engineering covers a wide range of topics, including design, construction, operation, instrumentation, maintenance, integrity, management, corrosion, and failure. Probably the most significant subjects are design, failure, and management, as these specialties have direct impacts on all other aspects of pipeline engineering. This book focuses on some recent evidence-based developments in these fields. The chapters include experiment-, simulation-, and analysis-based studies. The contributing authors come from diverse geographical locations with strong experience in their respective fields. The technological aspects examined here would definitely reinforce a pipeline engineer’s decision-making process.


DeGarmo's Materials and Processes in Manufacturing

DeGarmo's Materials and Processes in Manufacturing

Author: J. T. Black

Publisher: John Wiley & Sons

Published: 2011-08-30

Total Pages: 1298

ISBN-13: 0470924675

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Now in its eleventh edition, DeGarmo's Materials and Processes in Manufacturing has been a market-leading text on manufacturing and manufacturing processes courses for more than fifty years. Authors J T. Black and Ron Kohser have continued this book's long and distinguished tradition of exceedingly clear presentation and highly practical approach to materials and processes, presenting mathematical models and analytical equations only when they enhance the basic understanding of the material. Completely revised and updated to reflect all current practices, standards, and materials, the eleventh edition has new coverage of additive manufacturing, lean engineering, and processes related to ceramics, polymers, and plastics.


Fundamentals of Materials Science and Engineering

Fundamentals of Materials Science and Engineering

Author: William D. Callister, Jr.

Publisher: John Wiley & Sons

Published: 2020-07-28

Total Pages: 960

ISBN-13: 1119723671

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This text is an unbound, three hole punched version. Fundamentals of Materials Science and Engineering: An Integrated Approach, Binder Ready Version, 5th Edition takes an integrated approach to the sequence of topics – one specific structure, characteristic, or property type is covered in turn for all three basic material types: metals, ceramics, and polymeric materials. This presentation permits the early introduction of non-metals and supports the engineer's role in choosing materials based upon their characteristics. Using clear, concise terminology that is familiar to students, Fundamentals presents material at an appropriate level for both student comprehension and instructors who may not have a materials background. This text is an unbound, three hole punched version. Access to WileyPLUS sold separately.


Fundamentals of Materials Science and Engineering

Fundamentals of Materials Science and Engineering

Author: William D. Callister

Publisher: John Wiley & Sons

Published: 2022

Total Pages: 995

ISBN-13: 1119820545

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Fundamentals of Materials Science and Engineering provides a comprehensive coverage of the three primary types of materials (metals, ceramics, and polymers) and composites. Adopting an integrated approach to the sequence of topics, the book focuses on the relationships that exist between the structural elements of materials and their properties. This presentation permits the early introduction of non-metals and supports the engineer's role in choosing materials based upon their characteristics. Using clear, concise terminology that is familiar to students, the book presents material at an appropriate level for student comprehension. This International Adaptation has been thoroughly updated to use SI units. This edition enhances the coverage of failure mechanism by adding new sections on Griffith theory of brittle fracture, Goodman diagram, and fatigue crack propagation rate. It further strengthens the coverage by including new sections on peritectoid and monotectic reactions, spinodal decomposition, and various hardening processes such as surface, and vacuum and plasma hardening. In addition, all homework problems requiring computations have been refreshed.


Materials Science and Engineering

Materials Science and Engineering

Author: William D. Callister, Jr.

Publisher: John Wiley & Sons

Published: 2020-06-23

Total Pages: 994

ISBN-13: 1119721776

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Materials Science and Engineering: An Introduction promotes student understanding of the three primary types of materials (metals, ceramics, and polymers) and composites, as well as the relationships that exist between the structural elements of materials and their properties. The 10th edition provides new or updated coverage on a number of topics, including: the Materials Paradigm and Materials Selection Charts, 3D printing and additive manufacturing, biomaterials, recycling issues and the Hall effect.