Detection and Diagnosis of Stiction in Control Loops
Detection and Diagnosis of Stiction in Control Loops

Author: Mohieddine Jelali

Publisher: Springer Science & Business Media

Published: 2009-10-13

Total Pages: 409

ISBN-13: 184882775X

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In the process industries, stiction is the most common performance-limiting valve problem and over the last decade numerous different techniques for overcoming it have been proposed. This book represents a comprehensive presentation of these methods, including their principles, assumptions, strengths and drawbacks. Guidelines and working procedures are provided for the implementation of each method and MATLAB®-based software can be downloaded from www.ualberta.ca/~bhuang/stiction-book enabling readers to apply the methods to their own data. Methods for the limitation of stiction effects are proposed within the general context of: oscillation detection in control loops, stiction detection, diagnosis and stiction quantification and diagnosis of multiple faults. The state-of-the-art algorithms presented in this book are demonstrated and compared in industrial case studies of diverse origin – chemicals, building, mining, pulp and paper, mineral and metal processing.

Diagnosis of Process Nonlinearities and Valve Stiction
Diagnosis of Process Nonlinearities and Valve Stiction

Author: Ali Ahammad Shoukat Choudhury

Publisher: Springer

Published: 2009-08-29

Total Pages: 286

ISBN-13: 9783540872023

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were published in the series as the contributed volume, Process Control Performance Assessment: From Theory to Implementation with Andrzej Ordys, Damian Uduehi, and Michael Johnson as Editors (ISBN 978-1-84628-623-0, 2007). Along with this good progress in process controller assessment methods, researchers have also been investigating techniques to diagnose what is causing the process or control loop degradation. This requires the use of on-line data to identify faults via new diagnostic indicators of typical process problems. A significant focus of some of this research has been the issue of valve problems; a research direction that has been motivated by some industrial statistics that show up to 40% of control loops having performance degradation attributable to valve problems. Shoukat Choudhury, Sirish Shah, and Nina Thornhill have been very active in this research field for a number of years and have written a coherent and consistent presentation of their many research results as this monograph, Diagnosis of Process Nonlinearities and Valve Stiction. The Advances in Industrial Control series is pleased to welcome this new and substantial contribution to the process diagnostic literature. The reader will find the exploitation of the extensive process data archives created by today’s process computer systems one theme in the monograph. From another viewpoint, the use of higher-order statistics could be considered to provide a continuing link to the earlier methods of the statistical process control paradigm.

Control Performance Management in Industrial Automation
Control Performance Management in Industrial Automation

Author: Mohieddine Jelali

Publisher: Springer Science & Business Media

Published: 2012-10-31

Total Pages: 489

ISBN-13: 1447145461

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Control Performance Management in Industrial Automation provides a coherent and self-contained treatment of a group of methods and applications of burgeoning importance to the detection and solution of problems with control loops that are vital in maintaining product quality, operational safety, and efficiency of material and energy consumption in the process industries. The monograph deals with all aspects of control performance management (CPM), from controller assessment (minimum-variance-control-based and advanced methods), to detection and diagnosis of control loop problems (process non-linearities, oscillations, actuator faults), to the improvement of control performance (maintenance, re-design of loop components, automatic controller re-tuning). It provides a contribution towards the development and application of completely self-contained and automatic methodologies in the field. Moreover, within this work, many CPM tools have been developed that goes far beyond available CPM packages. Control Performance Management in Industrial Automation: · presents a comprehensive review of control performance assessment methods; · develops methods and procedures for the detection and diagnosis of the root-causes of poor performance in complex control loops; · covers important issues that arise when applying these assessment and diagnosis methods; · recommends new approaches and techniques for the optimization of control loop performance based on the results of the control performance stage; and · offers illustrative examples and industrial case studies drawn from – chemicals, building, mining, pulp and paper, mineral and metal processing industries. This book will be of interest to academic and industrial staff working on control systems design, maintenance or optimisation in all process industries.

Control Loop Performance Monitoring -
Control Loop Performance Monitoring -

Author: Ranganathan Srinivasan

Publisher: LAP Lambert Academic Publishing

Published: 2010-10

Total Pages: 220

ISBN-13: 9783843361705

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Controller Performance Monitoring involves the following three routine activities: (1) monitor the performance of each loop, (2) isolate poorly performing loops and (3) diagnose the cause of poor performance. A typical processing industry installs several hundreds of control loops to achieve the desired process performance. Recent studies reveal that only about one-third of controllers provide acceptable performance, indicating significant commercial benenfits exist in diagnosing and improving the remaining two thirds of the control loops. Recent surveys indicate that 20% to 30% of all control loops oscillate due to valve problems caused by static friction (also referred as stiction). Two different techniques for diagnosing stiction using routine operating data have been proposed. The success of these approaches is built on a new technique that detects and characterizes oscillations in control loops. An integrated solution strategy to compensate stiction is provided. Stiction detection and diagnosis techniques are validated on a large industrial data set.

Albright's Chemical Engineering Handbook
Albright's Chemical Engineering Handbook

Author: Lyle Albright

Publisher: CRC Press

Published: 2008-11-20

Total Pages: 1930

ISBN-13: 0824753623

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Taking greater advantage of powerful computing capabilities over the last several years, the development of fundamental information and new models has led to major advances in nearly every aspect of chemical engineering. Albright’s Chemical Engineering Handbook represents a reliable source of updated methods, applications, and fundamental concepts that will continue to play a significant role in driving new research and improving plant design and operations. Well-rounded, concise, and practical by design, this handbook collects valuable insight from an exceptional diversity of leaders in their respective specialties. Each chapter provides a clear review of basic information, case examples, and references to additional, more in-depth information. They explain essential principles, calculations, and issues relating to topics including reaction engineering, process control and design, waste disposal, and electrochemical and biochemical engineering. The final chapters cover aspects of patents and intellectual property, practical communication, and ethical considerations that are most relevant to engineers. From fundamentals to plant operations, Albright’s Chemical Engineering Handbook offers a thorough, yet succinct guide to day-to-day methods and calculations used in chemical engineering applications. This handbook will serve the needs of practicing professionals as well as students preparing to enter the field.

Feedback Systems
Feedback Systems

Author: Karl Johan Åström

Publisher: Princeton University Press

Published: 2021-02-02

Total Pages:

ISBN-13: 069121347X

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The essential introduction to the principles and applications of feedback systems—now fully revised and expanded This textbook covers the mathematics needed to model, analyze, and design feedback systems. Now more user-friendly than ever, this revised and expanded edition of Feedback Systems is a one-volume resource for students and researchers in mathematics and engineering. It has applications across a range of disciplines that utilize feedback in physical, biological, information, and economic systems. Karl Åström and Richard Murray use techniques from physics, computer science, and operations research to introduce control-oriented modeling. They begin with state space tools for analysis and design, including stability of solutions, Lyapunov functions, reachability, state feedback observability, and estimators. The matrix exponential plays a central role in the analysis of linear control systems, allowing a concise development of many of the key concepts for this class of models. Åström and Murray then develop and explain tools in the frequency domain, including transfer functions, Nyquist analysis, PID control, frequency domain design, and robustness. Features a new chapter on design principles and tools, illustrating the types of problems that can be solved using feedback Includes a new chapter on fundamental limits and new material on the Routh-Hurwitz criterion and root locus plots Provides exercises at the end of every chapter Comes with an electronic solutions manual An ideal textbook for undergraduate and graduate students Indispensable for researchers seeking a self-contained resource on control theory

Diagnosis of Process Nonlinearities and Valve Stiction
Diagnosis of Process Nonlinearities and Valve Stiction

Author: Ali Ahammad Shoukat Choudhury

Publisher: Springer Science & Business Media

Published: 2008-08-20

Total Pages: 292

ISBN-13: 3540792244

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were published in the series as the contributed volume, Process Control Performance Assessment: From Theory to Implementation with Andrzej Ordys, Damian Uduehi, and Michael Johnson as Editors (ISBN 978-1-84628-623-0, 2007). Along with this good progress in process controller assessment methods, researchers have also been investigating techniques to diagnose what is causing the process or control loop degradation. This requires the use of on-line data to identify faults via new diagnostic indicators of typical process problems. A significant focus of some of this research has been the issue of valve problems; a research direction that has been motivated by some industrial statistics that show up to 40% of control loops having performance degradation attributable to valve problems. Shoukat Choudhury, Sirish Shah, and Nina Thornhill have been very active in this research field for a number of years and have written a coherent and consistent presentation of their many research results as this monograph, Diagnosis of Process Nonlinearities and Valve Stiction. The Advances in Industrial Control series is pleased to welcome this new and substantial contribution to the process diagnostic literature. The reader will find the exploitation of the extensive process data archives created by today’s process computer systems one theme in the monograph. From another viewpoint, the use of higher-order statistics could be considered to provide a continuing link to the earlier methods of the statistical process control paradigm.

Process Control Fundamentals
Process Control Fundamentals

Author: Raghunathan Rengaswamy

Publisher: CRC Press

Published: 2020-05-31

Total Pages: 342

ISBN-13: 1000056163

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The field of process control has evolved gradually over the years, with emphasis on key aspects including designing and tuning of controllers. This textbook covers fundamental concepts of basic and multivariable process control, and important monitoring and diagnosis techniques. It discusses topics including state-space models, Laplace transform to convert state-space models to transfer function models, linearity and linearization, inversion formulae, conversion of output to time domain, stability analysis through partial fraction expansion, and stability analysis using Routh table and Nyquits plots. The text also covers basics of relative gain array, multivariable controller design and model predictive control. The text comprehensively covers minimum variable controller (MVC) and minimum variance benchmark with the help of solved examples for better understanding. Fundamentals of diagnosis of control loop problems are also explained and explanations are bolstered through solved examples. Pedagogical features including solved problems and unsolved exercises are interspersed throughout the text for better understanding. The textbook is primarily written for senior undergraduate and graduate students in the field of chemical engineering and biochemical engineering for a course on process control. The textbook will be accompanied by teaching resource such a collection of slides for the course material and a includsolution manual for the instructors.

Performance Assessment of Control Loops
Performance Assessment of Control Loops

Author: Biao Huang

Publisher: Springer Science & Business Media

Published: 2012-12-06

Total Pages: 275

ISBN-13: 1447104153

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The series Advances in Industrial Control aims to report and encourage technology transfer in control engineering. The rapid development of control technology has an impact on all areas of the control discipline. New theory, new controllers, actuators, sensors, new industrial processes, computer methods, new applications, new philosophies. . . , new challenges. Much of this development work resides in industrial reports, feasibility study papers and the reports of advanced collaborative projects. The series offers an opportunity for researchers to present an extended exposition of such new work in all aspects of industrial control for widerand rapid dissemination. Benchmarking is a technique first applied by Rank Xerox in the late 1970s for business processes. As a subject in the commercial arena, benchmarking thrives with, for example, a European Benchmarking Forum. It has taken rather longer for benchmarking to make the transfer to the technical domain and even now the subject is making a slow headway. Akey research step in this direction was taken by Harris (1989) who used minimum variance control as a benchmark for controller loop assessment. This contribution opened up the area and a significant specialist literature has now developed. Significant support for the methodologywas given by Honeywell who have controller assessment routines in their process control applications software; therefore, it is timely to welcome a (first) monograph on controller performance assessment by Biao Huang and Sirish Shah to the Advances in Industrial Control series.