Analysis of process-induced distortions and residual stresses of composite structures
Analysis of process-induced distortions and residual stresses of composite structures

Author: Christian Brauner

Publisher: Logos Verlag Berlin GmbH

Published: 2013

Total Pages: 168

ISBN-13: 3832535284

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The increased application of composite materials in lightweight structures leads to new integral design of structural parts, using the example of, an integral composite landing flap of an Airbus A320 aircraft. This offers possibilities to simplify the process chain, to decrease manufacturing costs and to have fibre fair structural design. The critical disadvantage of large integral designs is that process-induced deformations are a risk factor during the design phase of the manufacturing process, because rework is not always possible. Especially, the aircraft industry with its demands on high qualities / tolerances and the application of hot curing resin systems, requires knowledge-based methods for virtual process design to avoid time- and effort-consuming iterations. This thesis contributes to the understanding of the mechanism behind process-induced distortions and stresses related to the Resin Transfer Moulding (RTM) manufacturing process. The aim is to comprehend the phenomena, to identify related parameters and to present compensation strategies.

Residual Stresses in Composite Materials
Residual Stresses in Composite Materials

Author: Mahmood M. Shokrieh

Publisher: Woodhead Publishing

Published: 2014-02-14

Total Pages: 407

ISBN-13: 0857098594

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Residual stresses are a common phenomenon in composite materials. They can either add to or significantly reduce material strength. Because of the increasing demand for high-strength, light-weight materials such as composites and their wide range of applications in the aerospace and automotive industries, in civil infrastructure and in sporting applications, it is critical that the residual stresses of composite materials are understood and measured correctly. The first part of this important book reviews destructive and non-destructive testing (NDT) techniques for measuring residual stresses. Various mathematical (analytical and numerical) methods for calculation of residual stresses in composite materials are also presented. Chapters in the first section of the book discuss the simulated hole drilling method, the slitting/crack compliance method, measuring residual stresses in homogeneous and composite glass materials using photoelastic techniques, and modeling residual stresses in composite materials. The second part of the book discusses residual stresses in polymer matrix, metal-matrix and a range of other types of composites. Moreover, the addition of nanoparticles to the matrix of polymeric composites as a new technique for reduction of residual stresses is discussed. Residual stresses in composite materials provides a comprehensive overview of this important topic, and is an invaluable reference text for both academics and professionals working in the mechanical engineering, civil engineering, aerospace, automotive, marine and sporting industries. Reviews destructive and non-destructive testing (NDT) techniques for measuring residual stresses Discusses residual stresses in polymer matrix, metal-matrix and other types of composite Considers the addition of nanoparticles to the matrix of polymeric composites as a new technique for reduction of residual stresses

Residual Stress Measurement and the Slitting Method
Residual Stress Measurement and the Slitting Method

Author: Weili Cheng

Publisher: Springer Science & Business Media

Published: 2007-02-24

Total Pages: 212

ISBN-13: 0387390308

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This book provides complete coverage of the slitting method. It details new results in analysis, computation, and estimation and discusses different roles of residual stresses from the fracture mechanics perspective. It provides detailed formulations and examples of compliance functions, weighted least squares fit and convergence test in stress estimation, and computer programs to facilitate the implementation of the slitting method.

Numerical prediction of curing and process-induced distortion of composite structures
Numerical prediction of curing and process-induced distortion of composite structures

Author: Bernath, Alexander

Publisher: KIT Scientific Publishing

Published: 2021-10-29

Total Pages: 294

ISBN-13: 3731510634

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Fiber-reinforced materials offer a huge potential for lightweight design of load-bearing structures. However, high-volume production of such parts is still a challenge in terms of cost efficiency and competitiveness. Numerical process simulation can be used to analyze underlying mechanisms and to find a suitable process design. In this study, the curing process of the resin is investigated with regard to its influence on RTM mold filling and process-induced distortion.

Modeling Methods for Process Induced Distortions of CFRP-Parts produced in the Prepreg-Autoclave-Process
Modeling Methods for Process Induced Distortions of CFRP-Parts produced in the Prepreg-Autoclave-Process

Author: Tim Frerich

Publisher: Logos Verlag Berlin GmbH

Published: 2023-06-20

Total Pages: 190

ISBN-13: 3832556435

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Process induced distortions are a challenge in the production of high-performance components made of carbon fiber reinforced plastics. In order to prevent the distortions, a prediction is of great utility. For components manufactured in the prepreg autoclave process, which is often used in the aerospace industry, prediction methods are investigated within this work. First, the state of the art is discussed and, based on this, two promising approaches are identified, which are further investigated and implemented: A rapid simulation approach and a complex one, which requires more effort but allows further investigations of the distortions. For the latter approach, new material models and rules of mixture are developed that take into account modern material architectures with interleaf layers. Using these material models, the observed material behavior can be represented more accurately than with material models from the literature. The results obtained by both approaches are compared with experimental results. A good agreement can be shown between the measurements and the simulation.

Introduction to Composite Materials Design, Second Edition
Introduction to Composite Materials Design, Second Edition

Author: Ever J. Barbero

Publisher: CRC Press

Published: 2010-07-07

Total Pages: 564

ISBN-13: 1420079158

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Presenting a wealth of completely revised examples and new information, Introduction to Composite Materials Design, Second Edition greatly improves on the bestselling first edition. It incorporates state-of-the-art advances in knowledge and design methods that have taken place over the last 10 years, yet maintains the distinguishing features and vital content of the original. New material in this second edition: Introduces new background topics, including design for reliability and fracture mechanics Revises and updates information on polymer matrices, modern fibers (e.g., carbon nanotubes, Basalt, Vectran) and fiber forms such as textiles/fabrics Includes new information on Vacuum Assisted Resin Transfer Molding (VARTM) Incorporates major advances in prediction of unidirectional-lamina properties Reworks sections on material failure, including the most advanced prediction and design methodologies, such as in situ strength and Mohr-Coulomb criterion, etc. Covers all aspects of preliminary design, relegating finite element analysis to a separate textbook Discusses methodology used to perform damage mechanics analysis of laminated composites accounting for the main damage modes: longitudinal tension, longitudinal compression, transverse tension, in-plane shear, and transverse compression Presents in-depth analysis of composites reinforced with plain, twill, and satin weaves, as well as with random fiber reinforcements Expands the analysis of thin walled beams with newly developed examples and MATLAB® code Addresses external strengthening of reinforced-concrete beams, columns, and structural members subjected to both axial and bending loads The author distributes 78 fully developed examples throughout the book to illustrate the application of presented analysis techniques and design methodology, making this textbook ideally suited for self-study. Requiring no more than senior undergraduate-level understanding of math and mechanics, it remains an invaluable tool for students in the engineering disciplines, as well as for self-studying, practicing engineers.

Residual Stresses 2016
Residual Stresses 2016

Author: Thomas M. Holden

Publisher: Materials Research Forum LLC

Published: 2017-03-15

Total Pages: 638

ISBN-13: 1945291176

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This book presents the proceedings of the International Conference on Residual Stresses 10 and is devoted to the prediction/modelling, evaluation, control, and application of residual stresses in engineering materials. New developments, on stress-measurement techniques, on modelling and prediction of residual stresses and on progress made in the fundamental understanding of the relation between the state of residual stress and the material properties, are highlighted. The proceedings offer an overview of the current understanding of the role of residual stresses in materials used in wide ranging application areas.

Analysis of Composite Structures
Analysis of Composite Structures

Author: Christian Decolon

Publisher: Elsevier

Published: 2004-07-01

Total Pages: 351

ISBN-13: 0080527175

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This book provides the basis for calculations of composite structures, using continuum mechanics to facilitate the treatment of more elaborate theories. A composite structure combines traditional materials (such as concrete) with new materials (such as high performance fibres) to explore and develop new structures.The author deals with individual layers in laminate composites, discussing the basic laws that govern mixtures. · Recommended for both student and professional use · A systematic, compact presentation in a single volume· Covers the governing equations of composite beams, plates and structures

Composite Reinforcements for Optimum Performance
Composite Reinforcements for Optimum Performance

Author: Philippe Boisse

Publisher: Woodhead Publishing

Published: 2020-10-22

Total Pages: 730

ISBN-13: 0128190116

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Composite Reinforcements for Optimum Performance, Second Edition, has been brought fully up to date with the latest developments in the field. It reviews the materials, properties and modelling techniques used in composite production and highlights their uses in optimizing performance. Part I covers materials for reinforcements in composites, including chapters on fibers, carbon nanotubes and ceramics as reinforcement materials. In Part II, different types of structures for reinforcements are discussed, with chapters covering woven and braided reinforcements, three-dimensional fibre structures and two methods of modelling the geometry of textile reinforcements: WiseTex and TexGen. Part III focuses on the properties of composite reinforcements, with chapters on topics such as in-plane shear properties, transverse compression, bending and permeability properties. Finally, Part IV covers the characterization and modelling of reinforcements in composites, with chapters focusing on microscopic and mesoscopic approaches, X-ray tomography analysis and modelling reinforcement forming processes. With its distinguished editor and international team of contributors, Composite Reinforcements for Optimum Performance, Second Edition, is an essential reference for designers and engineers working in the composite and composite reinforcement manufacturing industry, as well as all those with an academic research interest in the subject. Discusses the characterization and modeling of reinforcements in composites, focusing on such topics as microscopic and mesoscopic approaches, X-ray tomography analysis, and modeling reinforcement forming processes Provides comprehensive coverage of the types and properties of reinforcement in composites, along with their production and performance optimization Includes sections on NCF (non-crimp fabrics), natural fiber reinforcements, tufting composite reinforcements, sustainability, multiscale modeling, knitted reinforcements, and more

Residual Stresses 2018
Residual Stresses 2018

Author: Marc Seefeldt

Publisher: Materials Research Forum LLC

Published: 2018-10-10

Total Pages: 310

ISBN-13: 1945291893

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The European Conference on Residual Stresses (ECRS) series is the leading European forum for scientific exchange on internal and residual stresses in materials. It addresses both academic and industrial experts and covers a broad gamut of stress-related topics from instrumentation via experimental and modelling methodology up to stress problems in specific processes such as welding or shot-peening, and their impact on materials properties. Chapters: Diffraction Methods; Mechanical Relaxation Methods; Acoustic and Electromagnetic Methods; Composites, Nano and Microstructures; Films, Coatings and Oxides; Cold Working and Machining; Heat Treatments and Phase Transformations; Welding, Fatigue and Fracture: Stresses in Additive Manufacturing.