Waste Acceptance and the DWPF Startup Test Program

Waste Acceptance and the DWPF Startup Test Program

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Published: 1992

Total Pages: 8

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The DWPF is currently carrying out a Startup Test Program which will lead to radioactive operations in the facility. The objective of a significant portion of this program is to demonstrate that the DWPF can reliably make glass which satisfies DOE's product specifications. This objective will be achieved through a series of integrated process campaigns using feeds of various compositions (the Qualification Runs).2 During these campaigns, the DWPF Glass Product Control Programs (GPCP) will be used to ensure that glass is made which meets specifications. The GPCP uses a correlation between glass composition and leach test results to determine whether a particular batch of feed will make acceptable glass (i.e., glass which will meet the specifications).


Startup Test Strategy for Demonstrating the Ability of DWPF to Comply with the WAPS.

Startup Test Strategy for Demonstrating the Ability of DWPF to Comply with the WAPS.

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Published: 1992

Total Pages: 7

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This document discusses Startup Test Program for the Defense Waste Processing Facility (DWPF) which has been formulated to demonstrate that the DWPF can be operated in a safe, environmentally responsible manner to produce a product that will meet the requirements of the Waste Acceptance Preliminary Specifications. Startup will be managed in four distinct phases: Integrated Water Runs, Cold Chemical Runs, Waste Qualification Runs, and Radioactive Operation. A variety of feeds will be used for Waste Qualification Runs. Initial operation will commence with a composite feed with characteristics designed to approximate those of the initial waste glass. All equipment critical to radioactive operation of the DWPF will be tested to demonstrate the ability of DWPF to produce a product suitable for eventual geological disposal.


Initial Results from the Canistered Waste Forms Produced During the First Campaign of the DWPF Startup Test Program

Initial Results from the Canistered Waste Forms Produced During the First Campaign of the DWPF Startup Test Program

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Published: 1995

Total Pages: 11

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As part of the Defense Waste Processing Facility (DWPF) Startup Test Program, approximately 90 canisters will be filled with glass containing simulated radioactive waste during five separate campaigns. The first campaign is a facility acceptance test to demonstrate the operability of the facility and to collect initial data on the glass and the canistered waste forms. During the next four campaigns (the waste qualification campaigns) data will be obtained which will be used to demonstrate that the DWPF product meets DOE's Waste Acceptance Product Specifications (WAPS). Currently 12 of the 16 canisters have been filled with glass during the first campaign (FA-13). This paper describes the tests that have been carried out on these 12 glass-filled canisters and presents the data with reference to the acceptance criteria of the WAPS. These tests include measurement of canister dimensions prior to and after glass filling. dew point, composition, and pressure of the gas within the free volume of the canister, fill height, free volume, weight, leak rates of welds and temporary seals, and weld parameters.


Canister Disposition Plan for the DWPF Startup Test Program

Canister Disposition Plan for the DWPF Startup Test Program

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Published: 1990

Total Pages: 40

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This report details the disposition of canisters and the canistered waste forms produced during the DWPF Startup Test Program. The six melter campaigns (DWPF Startup Tests FA-13, WP-14, WP-15, WP-16, WP-17, and FA-18) will produce 126 canistered waste forms. In addition, up to 20 additional canistered waste forms may be produced from glass poured during the transition between campaigns. In particular, this canister disposition plan (1) assigns (by alpha-numeric code) a specific canister to each location in the six campaign sequences, (2) describes the method of access for glass sampling on each canistered waste form, (3) describes the nature of the specific tests which will be carried out, (4) details which tests will be carried out on each canistered waste form, (5) provides the sequence of these tests for each canistered waste form, and (6) assigns a storage location for each canistered waste form. The tests are designed to provide evidence, as detailed in the Waste Form Compliance Plan (WCP[sup 1]), that the DWPF product will comply with the Waste Acceptance Product Specifications (WAPS[sup 2]). The WAPS must be met before the canistered waste form is accepted by DOE for ultimate disposal at the Federal Repository. The results of these tests will be included in the Waste Form Qualification Report (WQR).


Canister Disposition Plan for the DWPF Startup Test Program. Revision 1

Canister Disposition Plan for the DWPF Startup Test Program. Revision 1

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Published: 1990

Total Pages: 40

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This report details the disposition of canisters and the canistered waste forms produced during the DWPF Startup Test Program. The six melter campaigns (DWPF Startup Tests FA-13, WP-14, WP-15, WP-16, WP-17, and FA-18) will produce 126 canistered waste forms. In addition, up to 20 additional canistered waste forms may be produced from glass poured during the transition between campaigns. In particular, this canister disposition plan (1) assigns (by alpha-numeric code) a specific canister to each location in the six campaign sequences, (2) describes the method of access for glass sampling on each canistered waste form, (3) describes the nature of the specific tests which will be carried out, (4) details which tests will be carried out on each canistered waste form, (5) provides the sequence of these tests for each canistered waste form, and (6) assigns a storage location for each canistered waste form. The tests are designed to provide evidence, as detailed in the Waste Form Compliance Plan (WCP1), that the DWPF product will comply with the Waste Acceptance Product Specifications (WAPS2). The WAPS must be met before the canistered waste form is accepted by DOE for ultimate disposal at the Federal Repository. The results of these tests will be included in the Waste Form Qualification Report (WQR).


Defense Waste Processing Facility (DWPF) Startup Test Program

Defense Waste Processing Facility (DWPF) Startup Test Program

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Published: 1992

Total Pages: 39

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Liquid high-level nuclear waste will be immobilized at the Savannah River Site (SRS) by vitrification in borosilicate glass. The glass will be processed in the Defense Waste Processing Facility (DWPF) and poured into stainless steel canisters for eventual geologic disposal. Six simulated glass compositions will be processed in the DWPF during initial startup. The glass in 86 of the first 106 full sized canisters will be sampled and characterized. Extensive glass characterization will determine the following: (1) sampling frequency for radioactive operation, (2) verification of the compositionally dependent process-product models, (3) verification of melter mixing, (4) representativeness of the glass from the canister throat sampler, and (5) homogeneity of the canister glass.


Technical Bases for the DWPF Testing Program

Technical Bases for the DWPF Testing Program

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Published: 1990

Total Pages: 10

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The Defense Waste Processing Facility (DWPF) at the Savannah River Site (SRS) will be the first production facility in the United States for the immobilization of high-level nuclear waste. Production of DWPF canistered wasteforms will begin prior to repository licensing, so decisions on facility startup will have to be made before the final decisions on repository design are made. The Department of Energy's Office of Civilian Radioactive Waste Management (RW) has addressed this discrepancy by defining a Waste Acceptance Process. This process provides assurance that the borosilicate-glass wasteform, in a stainless-steel canister, produced by the DWPF will be acceptable for permanent storage in a federal repository. As part of this process, detailed technical specifications have been developed for the DWPF product. SRS has developed detailed strategies for demonstrating compliance with each of the Waste Acceptance Process specifications. An important part of the compliance is the testing which will be carried out in the DWPF. In this paper, the bases for each of the tests to be performed in the DWPF to establish compliance with the specifications are described, and the tests are detailed. The results of initial tests relating to characterization of sealed canisters are reported.


The DWPF Strategy for Producing an Acceptable Product

The DWPF Strategy for Producing an Acceptable Product

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Publisher:

Published: 1991

Total Pages: 10

ISBN-13:

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The Defense Waste Processing Facility (DWPF) at the Savannah River Site (SRS) will convert the 130 million liters of high-level nuclear waste at SRS into stable borosilicate glass. Production of canistered waste forms by the DWPF is scheduled to begin well before submission of the license application for the first repository. The Department of Energy has defined waste acceptance specifications to ensure that DWPF canistered waste forms will be acceptable for eventual disposal. To ensure that canistered waste forms meet those specifications, a program is being carried out to qualify the waste form and those aspects of the production process which affect product quality. This program includes: Pre-production qualification testing of simulated and actual waste forms; Disciplined demonstrations of the ability to produce an acceptable product during startup testing; and Application of a rigorous product control program during production.