Understanding how Components Fail

Understanding how Components Fail

Author: Donald J. Wulpi

Publisher: ASM International(OH)

Published: 1999

Total Pages: 312

ISBN-13:

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Since metal components have not stopped failing since the first edition (date unspecified), this Fort Wayne, Indiana metallurgical consultant updates his coverage of the principles of failure analysis which is compared to performing forensic autopsies and prevention. The 15 chapters address such top


Understanding How Components Fail, 3rd Edition

Understanding How Components Fail, 3rd Edition

Author: Donald J. Wulpi

Publisher: ASM International

Published: 2013-10-01

Total Pages: 330

ISBN-13: 1627080147

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One of the first books new engineers and technicians should read. This new edition of the perennial best seller preserves the core of the previous editions, focusing on the metallurgical and materials evaluation for failure mode identification. Comprehensive information covering the basic principles and practices are clearly explained.


Failure Analysis

Failure Analysis

Author: Marius Bazu

Publisher: John Wiley & Sons

Published: 2011-03-08

Total Pages: 372

ISBN-13: 1119990009

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Failure analysis is the preferred method to investigate product or process reliability and to ensure optimum performance of electrical components and systems. The physics-of-failure approach is the only internationally accepted solution for continuously improving the reliability of materials, devices and processes. The models have been developed from the physical and chemical phenomena that are responsible for degradation or failure of electronic components and materials and now replace popular distribution models for failure mechanisms such as Weibull or lognormal. Reliability engineers need practical orientation around the complex procedures involved in failure analysis. This guide acts as a tool for all advanced techniques, their benefits and vital aspects of their use in a reliability programme. Using twelve complex case studies, the authors explain why failure analysis should be used with electronic components, when implementation is appropriate and methods for its successful use. Inside you will find detailed coverage on: a synergistic approach to failure modes and mechanisms, along with reliability physics and the failure analysis of materials, emphasizing the vital importance of cooperation between a product development team involved the reasons why failure analysis is an important tool for improving yield and reliability by corrective actions the design stage, highlighting the ‘concurrent engineering' approach and DfR (Design for Reliability) failure analysis during fabrication, covering reliability monitoring, process monitors and package reliability reliability resting after fabrication, including reliability assessment at this stage and corrective actions a large variety of methods, such as electrical methods, thermal methods, optical methods, electron microscopy, mechanical methods, X-Ray methods, spectroscopic, acoustical, and laser methods new challenges in reliability testing, such as its use in microsystems and nanostructures This practical yet comprehensive reference is useful for manufacturers and engineers involved in the design, fabrication and testing of electronic components, devices, ICs and electronic systems, as well as for users of components in complex systems wanting to discover the roots of the reliability flaws for their products.


Drift into Failure

Drift into Failure

Author: Professor Sidney Dekker

Publisher: Ashgate Publishing, Ltd.

Published: 2012-10-01

Total Pages: 442

ISBN-13: 1409486559

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What does the collapse of sub-prime lending have in common with a broken jackscrew in an airliner’s tailplane? Or the oil spill disaster in the Gulf of Mexico with the burn-up of Space Shuttle Columbia? These were systems that drifted into failure. While pursuing success in a dynamic, complex environment with limited resources and multiple goal conflicts, a succession of small, everyday decisions eventually produced breakdowns on a massive scale. We have trouble grasping the complexity and normality that gives rise to such large events. We hunt for broken parts, fixable properties, people we can hold accountable. Our analyses of complex system breakdowns remain depressingly linear, depressingly componential - imprisoned in the space of ideas once defined by Newton and Descartes. The growth of complexity in society has outpaced our understanding of how complex systems work and fail. Our technologies have gotten ahead of our theories. We are able to build things - deep-sea oil rigs, jackscrews, collateralized debt obligations - whose properties we understand in isolation. But in competitive, regulated societies, their connections proliferate, their interactions and interdependencies multiply, their complexities mushroom. This book explores complexity theory and systems thinking to understand better how complex systems drift into failure. It studies sensitive dependence on initial conditions, unruly technology, tipping points, diversity - and finds that failure emerges opportunistically, non-randomly, from the very webs of relationships that breed success and that are supposed to protect organizations from disaster. It develops a vocabulary that allows us to harness complexity and find new ways of managing drift.


Investigation of Aeronautical and Engineering Component Failures

Investigation of Aeronautical and Engineering Component Failures

Author: A. Venugopal Reddy

Publisher: CRC Press

Published: 2004-05-24

Total Pages: 368

ISBN-13: 0203492099

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Failure analysis has grown enormously in it scope and utility in recent years. Developments in materials characterization techniques have made the job of a failure analyst easier and more precise, but it still requires not only a strong background in materials science and engineering, but also practical experience--or at least a strong understandin


Failure Analysis

Failure Analysis

Author: Jose Luis Otegui

Publisher: Springer Science & Business Media

Published: 2014-01-02

Total Pages: 326

ISBN-13: 3319039105

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This book addresses the failures of structural elements, i.e. those components whose primary mission is to withstand mechanical loads. The book is intended as a self-contained source for those with different technical grades, engineers and scientists but also technicians in the field can benefit from its reading.


Failure Mechanisms in Alloys

Failure Mechanisms in Alloys

Author: George A. Pantazopoulos

Publisher: MDPI

Published: 2020-03-19

Total Pages: 476

ISBN-13: 303928276X

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The era of lean production and excellence in manufacturing, advancing with sustainable development, demands the rational utilization of raw materials and energy resources, adopting cleaner and environmentally-friendly industrial processes. In view of the new industrial revolution, through digital transformation, the exploitation of smart and sophisticated materials systems, the need of minimizing scrap and increasing efficiency, reliability and lifetime and, on the other hand, the pursuit of fuel economy and limitation of carbon footprint, are necessary conditions for the imminent growth in a highly competitive economy. Failure analysis is an interdisciplinary scientific topic, reflecting the opinions and interpretations coming from a systematic evidence-gathering procedure, embracing various important sectors, imparting knowledge, and substantiating improvement practices. The deep understanding of material/component role (e.g., rotating shaft, extrusion die, gas pipeline) and properties will be of central importance for fitness for purpose in certain industrial processes and applications. Finally, it is hoped and strongly believed that the accumulation of additional knowledge in the field of failure mechanisms and the adoption of the principles, philosophy, and deep understanding of failure analysis process approach will strongly promote the learning concept, as a continuously evolving process leading to personal and social progress and prosperity.


Handbook of Materials Failure Analysis with Case Studies from the Oil and Gas Industry

Handbook of Materials Failure Analysis with Case Studies from the Oil and Gas Industry

Author: Abdel Salam Hamdy Makhlouf

Publisher: Butterworth-Heinemann

Published: 2015-09-01

Total Pages: 451

ISBN-13: 0081001266

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Handbook of Materials Failure Analysis: With Case Studies from the Oil and Gas Industry provides an updated understanding on why materials fail in specific situations, a vital element in developing and engineering new alternatives. This handbook covers analysis of materials failure in the oil and gas industry, where a single failed pipe can result in devastating consequences for people, wildlife, the environment, and the economy of a region. The book combines introductory sections on failure analysis with numerous real world case studies of pipelines and other types of materials failure in the oil and gas industry, including joint failure, leakage in crude oil storage tanks, failure of glass fibre reinforced epoxy pipes, and failure of stainless steel components in offshore platforms, amongst others. Introduces readers to modern analytical techniques in materials failure analysis Combines foundational knowledge with current research on the latest developments and innovations in the field Includes numerous compelling case studies of materials failure in oil and gas pipelines and drilling platforms


Probabilistic Reliability Analysis of Power Systems

Probabilistic Reliability Analysis of Power Systems

Author: Bart W. Tuinema

Publisher: Springer Nature

Published: 2020-04-22

Total Pages: 337

ISBN-13: 3030434982

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This textbook provides an introduction to probabilistic reliability analysis of power systems. It discusses a range of probabilistic methods used in reliability modelling of power system components, small systems and large systems. It also presents the benefits of probabilistic methods for modelling renewable energy sources. The textbook describes real-life studies, discussing practical examples and providing interesting problems, teaching students the methods in a thorough and hands-on way. The textbook has chapters dedicated to reliability models for components (reliability functions, component life cycle, two-state Markov model, stress-strength model), small systems (reliability networks, Markov models, fault/event tree analysis) and large systems (generation adequacy, state enumeration, Monte-Carlo simulation). Moreover, it contains chapters about probabilistic optimal power flow, the reliability of underground cables and cyber-physical power systems. After reading this book, engineering students will be able to apply various methods to model the reliability of power system components, smaller and larger systems. The textbook will be accessible to power engineering students, as well as students from mathematics, computer science, physics, mechanical engineering, policy & management, and will allow them to apply reliability analysis methods to their own areas of expertise.


Metallurgical Failure Analysis

Metallurgical Failure Analysis

Author: Kannadi Palankeezhe Balan

Publisher: Elsevier

Published: 2018-01-03

Total Pages: 296

ISBN-13: 0128143371

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Metallurgical Failure Analysis: Techniques and Case Studies explores how components fail and what measures should be taken to avoid future failures. The book introduces the subject of failure analysis; covers the fundamentals and methodology of failure analysis, including fracture and fractography of metals and alloys and the tools and techniques used in a failure investigation; examines 37 case studies on high performance engineering components; features experimental results comprised of visual-, fractographic-, or metallographic- examination, hardness measurements and chemical analysis; includes illustrations and evidence obtained through test results to enhance understanding; and suggests suitable remedial measures when possible. The various case studies are classified according to the major causes of failures. The case studies pertain to: Improper Material Selection, Manufacturing Defects, Casting Defects, Overload, Fatigue, Corrosion Induced Failures, Hydrogen Embrittlement and Stress Corrosion Cracking, Wear and Elevated Temperature Failures. The book contains information gathered over three decades of the author’s experience handling a variety of failure cases and will go a long way toward inspiring practicing failure analysts. The book is designed for scientists, metallurgists, engineers, quality control inspectors, professors and students alike. Explores the fundamentals and methodology of failure analysis Examines the major causes of component failures Teaches a systematic approach to investigation to determine the cause of a failure Features 37 case studies on high performance engineering components