Thermo-Mechanical Processing of Metallic Materials
Thermo-Mechanical Processing of Metallic Materials

Author: Bert Verlinden

Publisher: Elsevier

Published: 2007-06-07

Total Pages: 551

ISBN-13: 0080544487

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Thermo-Mechanical Processing of Metallic Materials describes the science and technology behind modern thermo-mechanical processing (TMP), including detailed descriptions of successful examples of its application in the industry. This graduate-level introductory resource aims to fill the gap between two scientific approaches and illustrate their successful linkage by the use of suitable modern case studies. The book is divided into three key sections focusing on the basics of metallic materials processing. The first section covers the microstructural science base of the subject, including the microstructure determined mechanical properties of metals. The second section deals with the current mechanical technology of plastic forming of metals. The concluding section demonstrates the interaction of the first two disciplines in a series of case studies of successful current TMP processing and looks ahead to possible new developments in the field. This text is designed for use by graduate students coming into the field, for a graduate course textbook, and for Materials and Mechanical Engineers working in this area in the industry. * Covers both physical metallurgy and metals processing* Links basic science to real everyday applications* Written by four internationally-known experts in the field

Thermo-mechanical Processing of Metallic Materials
Thermo-mechanical Processing of Metallic Materials

Author: Bert Verlinden

Publisher: Elsevier Science Limited

Published: 2007

Total Pages: 528

ISBN-13: 9780080444970

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Modern metallic materials are used extensively in a wide variety of applications, some of which are quite obvious (vehicles, cables, buildings and packaging) and others perhaps less so as in the critical structures of planes, skyscrapers, micro-electronic devises, nuclear and other energy plants. Many of the alloys used for these applications have undergone major transformations over the last 20 years. These transformations have been implemented to improve the material performances at minimum cost to the user. In many cases, if not most, they have resulted from advances in Thermo-Mechanical Processing – the set of operations by which basic materials are transformed into high quality components. Divided into three sections, the first section covers the microstructural science base of the subject, including the microstructure determined mechanical properties of metals. The second section deals with the current mechanical technology of plastic forming of metals. The concluding section illustrates the interaction of the first two disciplines in a series of case studies of successful current TMP processing and also looks ahead to possible new developments in the field. This book aims to fill this gap between two scientific approaches and illustrate also their successful linkage by the use of suitable modern case studies. * Covers both physical metallurgy and metals processing * Links basic science to real everyday applications * Written by four internationally-known experts in the field

Theory of Thermomechanical Processes in Welding
Theory of Thermomechanical Processes in Welding

Author: Andrzej Sluzalec

Publisher: Springer Science & Business Media

Published: 2005-12-05

Total Pages: 173

ISBN-13: 1402029918

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The main purpose of this book is to provide a unified and systematic continuum approach to engineers and applied physicists working on models of deformable welding material. The key concept is to consider the welding material as an thennodynamic system. Significant achievements include thermodynamics, plasticity, fluid flow and numerical methods. Having chosen point of view, this work does not intend to reunite all the information on the welding thermomechanics. The attention is focused on the deformation of welding material and its coupling with thermal effects. Welding is the process where the interrelation of temperature and deformation appears throughout the influence of thermal field on material properties and modification of the extent of plastic zones. Thermal effects can be studied with coupled or uncoupled theories of thermomechanical response. A majority of welding problems can be satisfactorily studied within an uncoupled theory. In such an approach the temperature enters the stress-strain relation through the thennal dilatation and influences the material constants. The heat conduction equation and the relations governing the stress field are considered separately. In welding a material is either in solid or in solid and liquid states. The flow of metal and solidification phenomena make the welding process very complex. The automobile, aircraft, nuclear and ship industries are experiencing a rapidly-growing need for tools to handle welding problems. The effective solutions of complex problems in welding became possible in the last two decades, because of the vigorous development of numerical methods for thermal and mechanical analysis.

Thermomechanical Processing of High-Strength Low-Alloy Steels
Thermomechanical Processing of High-Strength Low-Alloy Steels

Author: Imao Tamura

Publisher: Butterworth-Heinemann

Published: 2013-10-22

Total Pages: 257

ISBN-13: 1483164055

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Thermomechanical Processing of High-Strength Low-Alloy Steels considers some advanced techniques and metallurgical bases for controlled-rolling. This book contains 12 chapters. In Chapter 1, the purpose of thermomechanical processing and historical survey is described, while in Chapter 2, the kinetics of phase transformations and refinement of grain size in steels are elaborated. The techniques and metallurgical bases for controlled-rolling in the recrystallization, non-recrystallization, and (? + y) regions are reviewed in Chapters 3 to 5. Chapters 6 and 7 discuss the deformation resistance during hot-rolling and restoration processes. The phase transformations during cooling following hot-rolling are mentioned in Chapter 8, followed by a summarization of the effects of alloying elements in Chapter 9. Chapters 10 and 11 deal with the mechanical properties of controlled-rolled steel and prediction and control of microstructure and properties by thermomechanical processes. The problems faced and possibilities for future developments are stated in the last chapter. This publication is recommended for physicists, metallurgists, and researchers concerned with controlled-rolling, including non-specialists who have some knowledge of metallurgy.

Numerical Modelling and Simulation of Metal Processing
Numerical Modelling and Simulation of Metal Processing

Author: Christof Sommitsch

Publisher: MDPI

Published: 2021-08-16

Total Pages: 374

ISBN-13: 303651080X

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This book deals with metal processing and its numerical modelling and simulation. In total, 21 papers from different distinguished authors have been compiled in this area. Various processes are addressed, including solidification, TIG welding, additive manufacturing, hot and cold rolling, deep drawing, pipe deformation, and galvanizing. Material models are developed at different length scales from atomistic simulation to finite element analysis in order to describe the evolution and behavior of materials during thermal and thermomechanical treatment. Materials under consideration are carbon, Q&T, DP, and stainless steels; ductile iron; and aluminum, nickel-based, and titanium alloys. The developed models and simulations shall help to predict structure evolution, damage, and service behavior of advanced materials.

Advanced Machining Processes of Metallic Materials
Advanced Machining Processes of Metallic Materials

Author: Wit Grzesik

Publisher: Elsevier

Published: 2016-11-15

Total Pages: 610

ISBN-13: 0444637206

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Advanced Machining Processes of Metallic Materials: Theory, Modelling and Applications, Second Edition, explores the metal cutting processes with regard to theory and industrial practice. Structured into three parts, the first section provides information on the fundamentals of machining, while the second and third parts include an overview of the effects of the theoretical and experimental considerations in high-level machining technology and a summary of production outputs related to part quality. In particular, topics discussed include: modern tool materials, mechanical, thermal and tribological aspects of machining, computer simulation of various process phenomena, chip control, monitoring of the cutting state, progressive and hybrid machining operations, as well as practical ways for improving machinability and generation and modeling of surface integrity. This new edition addresses the present state and future development of machining technologies, and includes expanded coverage on machining operations, such as turning, milling, drilling, and broaching, as well as a new chapter on sustainable machining processes. In addition, the book provides a comprehensive description of metal cutting theory and experimental and modeling techniques, along with basic machining processes and their effective use in a wide range of manufacturing applications. The research covered here has contributed to a more generalized vision of machining technology, including not only traditional manufacturing tasks, but also potential (emerging) new applications, such as micro and nanotechnology. - Includes new case studies illuminate experimental methods and outputs from different sectors of the manufacturing industry - Presents metal cutting processes that would be applicable for various technical, engineering, and scientific levels - Includes an updated knowledge of standards, cutting tool materials and tools, new machining technologies, relevant machinability records, optimization techniques, and surface integrity

Nanostructured Metals and Alloys
Nanostructured Metals and Alloys

Author: S H Whang

Publisher: Elsevier

Published: 2011-03-22

Total Pages: 840

ISBN-13: 0857091123

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Tensile strength, fatigue strength and ductility are important properties of nanostructured metallic materials, which make them suitable for use in applications where strength or strength-to-weight ratios are important. Nanostructured metals and alloys reviews the latest technologies used for production of these materials, as well as recent advances in research into their structure and mechanical properties.One of the most important issues facing nanostructured metals and alloys is how to produce them. Part one describes the different methods used to process bulk nanostructured metals and alloys, including chapters on severe plastic deformation, mechanical alloying and electrodeposition among others. Part two concentrates on the microstructure and properties of nanostructured metals, with chapters studying deformation structures such as twins, microstructure of ferrous alloys by equal channel angular processing, and characteristic structures of nanostructured metals prepared by plastic deformation. In part three, the mechanical properties of nanostructured metals and alloys are discussed, with chapters on such topics as strengthening mechanisms, nanostructured metals based on molecular dynamics computer simulations, and surface deformation. Part four focuses on existing and developing applications of nanostructured metals and alloys, covering topics such as nanostructured steel for automotives, steel sheet and nanostructured coatings by spraying.With its distinguished editor and international team of contributors, Nanostructured metals and alloys is a standard reference for manufacturers of metal components, as well as those with an academic research interest in metals and materials with enhanced properties.

Additive Manufacturing of Metals
Additive Manufacturing of Metals

Author: John O. Milewski

Publisher: Springer

Published: 2017-06-28

Total Pages: 351

ISBN-13: 3319582054

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This engaging volume presents the exciting new technology of additive manufacturing (AM) of metal objects for a broad audience of academic and industry researchers, manufacturing professionals, undergraduate and graduate students, hobbyists, and artists. Innovative applications ranging from rocket nozzles to custom jewelry to medical implants illustrate a new world of freedom in design and fabrication, creating objects otherwise not possible by conventional means. The author describes the various methods and advanced metals used to create high value components, enabling readers to choose which process is best for them. Of particular interest is how harnessing the power of lasers, electron beams, and electric arcs, as directed by advanced computer models, robots, and 3D printing systems, can create otherwise unattainable objects. A timeline depicting the evolution of metalworking, accelerated by the computer and information age, ties AM metal technology to the rapid evolution of global technology trends. Charts, diagrams, and illustrations complement the text to describe the diverse set of technologies brought together in the AM processing of metal. Extensive listing of terms, definitions, and acronyms provides the reader with a quick reference guide to the language of AM metal processing. The book directs the reader to a wealth of internet sites providing further reading and resources, such as vendors and service providers, to jump start those interested in taking the first steps to establishing AM metal capability on whatever scale. The appendix provides hands-on example exercises for those ready to engage in experiential self-directed learning.

Thermo-Mechanical Modeling of Additive Manufacturing
Thermo-Mechanical Modeling of Additive Manufacturing

Author: Michael Gouge

Publisher: Butterworth-Heinemann

Published: 2017-08-03

Total Pages: 296

ISBN-13: 0128118210

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Thermo-mechanical Modeling of Additive Manufacturing provides the background, methodology and description of modeling techniques to enable the reader to perform their own accurate and reliable simulations of any additive process. Part I provides an in depth introduction to the fundamentals of additive manufacturing modeling, a description of adaptive mesh strategies, a thorough description of thermal losses and a discussion of residual stress and distortion. Part II applies the engineering fundamentals to direct energy deposition processes including laser cladding, LENS builds, large electron beam parts and an exploration of residual stress and deformation mitigation strategies. Part III concerns the thermo-mechanical modeling of powder bed processes with a description of the heat input model, classical thermo-mechanical modeling, and part scale modeling. The book serves as an essential reference for engineers and technicians in both industry and academia, performing both research and full-scale production. Additive manufacturing processes are revolutionizing production throughout industry. These technologies enable the cost-effective manufacture of small lot parts, rapid repair of damaged components and construction of previously impossible-to-produce geometries. However, the large thermal gradients inherent in these processes incur large residual stresses and mechanical distortion, which can push the finished component out of engineering tolerance. Costly trial-and-error methods are commonly used for failure mitigation. Finite element modeling provides a compelling alternative, allowing for the prediction of residual stresses and distortion, and thus a tool to investigate methods of failure mitigation prior to building. - Provides understanding of important components in the finite element modeling of additive manufacturing processes necessary to obtain accurate results - Offers a deeper understanding of how the thermal gradients inherent in additive manufacturing induce distortion and residual stresses, and how to mitigate these undesirable phenomena - Includes a set of strategies for the modeler to improve computational efficiency when simulating various additive manufacturing processes - Serves as an essential reference for engineers and technicians in both industry and academia

Light Weight Alloys
Light Weight Alloys

Author: Maurizio Vedani

Publisher: MDPI

Published: 2020-05-22

Total Pages: 238

ISBN-13: 3039289195

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There is growing interest in light metallic alloys for a wide number of applications owing to their processing efficiency, processability, long service life, and environmental sustainability. Aluminum, magnesium, and titanium alloys are addressed in this Special Issue, however, the predominant role played by aluminum. The collection of papers published here covers a wide range of topics that generally characterize the performance of the alloys after manufacturing by conventional and innovative processing routes.