Cold Spray Technology

Cold Spray Technology

Author: Anatolii Papyrin

Publisher: Elsevier

Published: 2006-10-04

Total Pages: 341

ISBN-13: 008046548X

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The topic of this book is Cold Spray technology. Cold Spray is a process of applying coatings by exposing a metallic or dielectric substrate to a high velocity (300 to 1200 m/s) jet of small (1 to 50 μm) particles accelerated by a supersonic jet of compressed gas. This process is based on the selection of the combination of particle temperature, velocity, and size that allows spraying at the lowest temperature possible. In the Cold Spray process, powder particles are accelerated by the supersonic gas jet at a temperature that is always lower than the melting point of the material, resulting in coating formation from particles in the solid state. As a consequence, the deleterious effects of high-temperature oxidation, evaporation, melting, crystallization, residual stresses, gas release, and other common problems for traditional thermal spray methods are minimized or eliminated. This book is the first of its kind on the Cold Spray process. Cold Spray Technology covers a wide spectrum of various aspects of the Cold Spray technology, including gas-dynamics, physics of interaction of high-speed solid particles with a substrate as well as equipment, technologies, and applications. Cold Spray Technology includes the results of more than 20 years of original studies (1984-2005) conducted at the Institute of Theoretical and Applied Mechanics of the Siberian Division of the Russian Academy of Science, as well as the results of studies conducted at most of the research centres around the world. The authors' goal is threefold. The first goal is to explain basic principles and advantages of the Cold Spray process. The second goal is, to give practical information on technologies and equipment. The third goal is to present the current state of research and development in this field over the world. The book provides coverage and data that will be of interest for users of Cold Spray technology as well as for other coating experts. At the present time the Cold Spray method is recognized by world leading scientists and specialists. A wide spectrum of research is being conducted at many research centres and companies in many countries. New approach to spray coatings Results are exceptionally pure coatings Low spray temperature without degradation of powder and substrate materials High productivity, high deposition efficiency High operational safety because of absence of high temperature gas jets, radiation and explosive gases Excellent thermal and electrical conductivity Wide spectrum of applications because of important advantages of the process


Thermal Spray Fundamentals

Thermal Spray Fundamentals

Author: Pierre L. Fauchais

Publisher: Springer Science & Business Media

Published: 2014-01-24

Total Pages: 1587

ISBN-13: 0387689915

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This book provides readers with the fundamentals necessary for understanding thermal spray technology. Coverage includes in-depth discussions of various thermal spray processes, feedstock materials, particle-jet interactions, and associated yet very critical topics: diagnostics, current and emerging applications, surface science, and pre and post-treatment. This book will serve as an invaluable resource as a textbook for graduate courses in the field and as an exhaustive reference for professionals involved in thermal spray technology.


Thermal Spray Fundamentals

Thermal Spray Fundamentals

Author: Maher I. Boulos

Publisher: Springer Nature

Published: 2021-10-19

Total Pages: 1147

ISBN-13: 3030706729

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This fully revised, industry-standard resource offers practical details on every aspect of the fundamentals necessary for understanding thermal spray technology, from powder all the way to the final part. The second edition is presented in a reader-friendly format that is split into four parts. Part I presents a review of thermal spray coating and its position in the broad field of surface modification technologies. Highlights of combustion and thermal plasmas are given with an expanded treatment of in-flight plasma-particle interactions. The second and third parts deal respectively with an updated presentation of thermal spray technologies and coating formation, including solution and suspension plasma spraying. The last part of the book includes a comparative analysis of different thermal spray processes, which is essential for the optimal selection of the appropriate thermal spray process in a given application. Coverage of system integration has been expanded with the addition of a detailed discussion of online instrumentation and process diagnostics and numerous examples of industrial scale spray booth designs. Attention is also given to coating finishing and health and safety issues. An extensive review is presented of thermal spray applications grouped in terms of process objectives and present use in different industrial sectors. This book will serve as an invaluable resource as a textbook for graduate courses in the field and as an exhaustive reference for professionals involved in the thermal spray field.


Thermal Spray 2006

Thermal Spray 2006

Author: Basil Richard Marple

Publisher: ASM International(OH)

Published: 2006-01-01

Total Pages: 394

ISBN-13: 9780871708526

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The International Thermal Spray Conference is the largest international gathering dedicated entirely to the sceince and technology of thermal spray. It brings together the principal players from all key disciplines and worldwide industrial sectors -- researchers, engineeres, technicians, equipment and powder manufacturers, applicators, and end-users. By following the papers presented at this event, it is possible to keep abreast of new developments and identify emerging trends in the thermal spary field. This expanded special issue of the Journal of Thermal Spray Technology features more than 50 peer-reviewed and edited contributions based on papers presented at ITSC 2006. The included CD contains the full conference proceedings -- more than 250 papers in all.


Advanced Plasma Spray Applications

Advanced Plasma Spray Applications

Author: Hamidreza Salimi Jazi

Publisher: BoD – Books on Demand

Published: 2012-03-21

Total Pages: 254

ISBN-13: 9535103490

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Recently, plasma spray has been received a large number of attentions for various type of applications due to the nature of the plasma plume and deposition structure. The plasma gas generated by the arc, consists of free electrons, ionized atoms, some neutral atoms, and undissociated diatomic molecules. The temperature of the core of the plasma jet may exceed up to 30,000 K. Gas velocity in the plasma spray torch can be varied from subsonic to supersonic using converging-diverging nozzles. Heat transfer in the plasma jet is primarily the result of the recombination of the ions and re-association of atoms in diatomic gases on the powder surfaces and absorption of radiation. Taking advantages of the plasma plume atmosphere, plasma spray can be used for surface modification and treatment, especially for activation of polymer surfaces. I addition, plasma spray can be used to deposit nanostructures as well as advanced coating structures for new applications in wear and corrosion resistance. Some state-of-the-art studies of advanced applications of plasma spraying such as nanostructure coatings, surface modifications, biomaterial deposition, and anti wear and corrosion coatings are presented in this book.


Advanced Nanomaterials and Coatings by Thermal Spray

Advanced Nanomaterials and Coatings by Thermal Spray

Author: Guan-Jun Yang

Publisher: Elsevier

Published: 2019-05-14

Total Pages: 330

ISBN-13: 0128138718

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Advanced Nanomaterials and Coatings by Thermal Spray focuses on the design, preparation, characterization and application of advanced coating materials for promising industries via thermal spray. Chapters introduce the potential applications of advanced nanocoating materials, the unique characteristics of thermal sprayed nanocoating, the design and processing of nanopowders, and discuss various nanocoating materials and their microstructure/properties. In addition, nanomaterials with unique characteristics are presented, i.e., the dendrite or feather-like nanomaterials by suspension spray or plasma spray-physical vapor deposition hybrid technology. This book will serve as an excellent resource for both researchers and individuals in industry. - Provides a comprehensive overview of the field of advanced nanocoatings materials and the use of thermal spray methods - Discusses the connections between the design, preparation, characteristics and applications of thermal spray nanocoatings - Reviews the properties and potential application of nanocoating materials, providing professionals with a guide on which nanocoatings have potential for their detailed requirements and development choices


Thermal Sprayed Coatings and their Tribological Performances

Thermal Sprayed Coatings and their Tribological Performances

Author: Roy, Manish

Publisher: IGI Global

Published: 2015-01-31

Total Pages: 450

ISBN-13: 1466674903

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Thermal spraying is a dynamic process and a rapidly changing field which is used in a variety of industries to solve a number of challenging problems including performance enhancement and extending the life of industrial components which are subjected to wear corrosion. Thermal Sprayed Coatings and their Tribological Performances showcases the latest research surrounding the development and use of thermal spraying techniques as well as the benefits of using thermal sprayed coatings in the industrial sector. Focusing on practical solutions that can be applied to real-world settings, this publication is ideally designed for academicians, upper-level students, as well as engineers and operations managers across industries.


Future Development of Thermal Spray Coatings

Future Development of Thermal Spray Coatings

Author: Nuria Espallargas

Publisher: Elsevier

Published: 2015-06-29

Total Pages: 301

ISBN-13: 0857097741

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Future Development of Thermal Spray Coatings discusses the latest developments and research trends in the thermal spray industry. The book presents a timely guide to new applications and techniques. After an introduction to thermal spray coatings by the editor, Part One covers new types and properties of thermal spray coatings. Chapters look at feedstock suspensions and solutions, the application of solution precursor spray techniques to obtain ceramic films and coatings, cold spray techniques and warm spray technology amongst others. Part Two of the book moves on to discuss new applications for thermal spray coatings such as the use of thermal spray coatings in environmental barrier coatings, thermal spray coatings in renewable energy applications and manufacturing engineering in thermal spray technologies by advanced robot systems and process kinematics. - Timely guide on the current advancements and research trends in thermal spray technology - Reviews different types of thermal spray coatings - Presents a wide variety of applications for this emerging technology