Thermal Degradation of Passive Components for Use in Single Phase Immersion Cooling Application

Thermal Degradation of Passive Components for Use in Single Phase Immersion Cooling Application

Author: Keerthivasan Padmanaban

Publisher:

Published: 2020

Total Pages: 59

ISBN-13:

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The growth in the computing and data industry demands high-performance data centers where the thermal management issues are of greater concern. A cooling system paradigm using the immersion cooling technology is a more reliable and effective method. In immersion cooling, servers are directly submerged into a dielectric fluid. A comparative study on the reliability of the passive components cooled by air, mineral oil and EC-100 was carried out. The Accelerated Thermal Cycling test based on ATC JEDEC is applicable only for air cooling. The ASTM standards D 3455 with some suitable modification was adopted to test the material compatibility with Immersion cooling. The experiment is designed to operate at an elevated temperature of 45oC and relative humidity of 35%. For every 72-hour time interval 3 samples each of thick film resistor, an electrolytic capacitor, polymer capacitor and transistors were taken out and the experiment was continued for the remaining samples. The study focuses on analyzing the change in the electrical properties, and the formation of cracks in the microstructural level of the passive components. The electrical properties such as resistance, capacitance etc. are measured using the multimeter and the microstructure study is done using the Scanning Electron Microscope (SEM). This experiment will provide with trend data of the effect of thermal aging on the electrical property of the passive components aged by air, mineral oil and synthetic fluid. This trend data provides with the comparative performance study of the passive components aged by air, mineral oil and synthetic fluid and, provides the advantages and disadvantages of each medium.


Characterizing Contamination to Expand ASHRAE Envelope in Airside Economization and Thermal and Reliability in Immersion Cooling of Data Centers

Characterizing Contamination to Expand ASHRAE Envelope in Airside Economization and Thermal and Reliability in Immersion Cooling of Data Centers

Author: Jimil Manojbhai Shah

Publisher:

Published: 2019

Total Pages: 361

ISBN-13:

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The Datacom facility which comprises rooms or closets used for communication, computers/servers or electronic equipment requires cooling unit which consumes 31% (23% HVAC cooling + 8% HVAC fans) of overall energy. The ASHRAE TC9.9 subcommittee, on Mission Critical Facilities, Data Centers, Technology Spaces, and Electronic Equipment, has suited the data center's executives by permitting brief period outings of the environmental conditions outside the prescribed temperature-humidity range, into passable extents A1-A3. To comprehend the expanding server densities and the required cooling vitality costs, data center operators are falling back on cost cutting measures. For instance, they are not firmly controlling the temperature and humidity levels as per ASHRAE recommended envelope and as a rule turning to airside economizers with the related danger of bringing particulate and gaseous contaminants into their data centers. This dissertation is a first attempt at addressing this challenge by characterizing contamination found in a real-world data center to expand ASHRAE envelope. In situ studies of contaminants found in data centers using air-side economization and corresponding ASHRAE Envelope Expansion in Airside Economization is the main objective of this PhD Dissertation. This study serves several purposes: 1.) Cumulative corrosion damage study for the correlation of equipment reliability to levels of airborne corrosive contaminants and the study of the degree of reliability degradation, when the equipment is operated, outside the recommended range,in the allowable temperature-humidity range in geographies with high levels of gaseous and particulate contamination. 2.) Experimental description of information technology equipment reliability exposed to a data center using airside economizer operating in recommended and allowable ASHRAE envelopes in an ANSI/ISA classified G2 environment to estimate the end of the life of the components and to determine the free air cooling hours for the site. The study took place at the modular data center which uses air-side economizer located at Dallas Industrial area which falls under ISA 71.04-2013 severity level G2. 3.) The servers were removed, and qualitative study of cumulative corrosion damage was carried out. The particulate contaminants were collected from different locations of a server and material characterization was performed using Scanning Electron Microscopy (SEM), Energy Dispersive Spectrometer (EDS) and Fourier Transform Infrared Spectroscopy (FTIR). The analysis from these results helps to explain the impact of the contaminants on IT equipment reliability. 4.) To develop a precise and cost-effective technique to measure deliquescent relative humidity of particulate contaminants found in a data center utilizing airside economization. To develop an experimental technique to measure the DRH of dust particles by logging the leakage current versus %RH for the particulate matter dispensed on an interdigitated comb coupon. To validate this methodology, the DRH of pure salts like MgCl2, NH4NO3 and NaCl is determined and their results are then compared with their published values.This methodology can therefore be implemented to help lay a modus operandi of establishing the limiting value or an effective relative humidity envelope to be maintained at a real-world data center facility for its continuous and reliable operation at its respective location. 5.) The interdigitated comb coupon is lodged with a dust solution in the form of slurry taken from various servers in an actual modular Data Center. The results obtained, and the methodology used in this study can pioneer in standardizing the limiting %RH values for various operating conditions in real world Data Centers, and 6.) This dissertation also examines the flow path of contaminants in high density data centers to determine the most vulnerable location using the computational techniques. Full submersion of servers in dielectric oils offers an opportunity for significant cooling energy savings and increased power densities for data centers. The enhanced thermal properties of oil can lead to considerable savings in both the upfront and operating costs over traditional air cooling methods. Despite recent findings showing the improved cooling efficiency and cost savings of cooling fluids, this technique is still not widely adopted. Many uncertainties and concerns persist regarding the non-thermal aspects of a single-phase immersion cooled data center. This study serves multiple purposes: 1.) To measure the thermal performance of a single-phase immersion cooled server at extreme temperatures for prolonged time. Thermal overstress experiment was performed on a fully immersed server and its cooling system components. This work explores the performance of a server and other components like pump including flow rate drop, starting trouble and other potential issues under extreme climatic conditions. 2.) The dissertation presents impact of form factor on a maximum junction temperature and thermal resistance at the server level. This work is to provide an insight to increase the rack density by reducing form factor of an existing server. The heat sink is a critical part for cooling effectiveness at server level. This work is to provide an efficient range of operation for heat sink with numerical and computational modelling of a third-generation open compute server for immersion cooling application. A parametric study is conducted,and the thermal efficiency has been optimized for mineral oil and EC 100. 3.) This research reviews the changes in physical and chemical properties of information technology (IT) equipment and compatibility of materials like polyvinyl chloride (PVC), printed circuit board (PCB) and switching devices with mineral oil and EC 100 to characterize the interconnect reliability of materials. For the first time, material compatibility is being tested. Accelerated thermal degradation testing of printed circuit board, passive components and optical fibers for single phase immersion cooling systems is a significant part of this study. The study proposes a testing methodology which can be adopted by all for evaluating the reliability of electronic packages and components when immersed in a dielectric fluid. The study indicates the effect of mineral oil and EC 100 on IT equipment reliability and reliability enhancements for immersion cooled data centers and, 4.) This dissertation also includes Cup Burner Experiment asper ISO 14520/NFPA 2001 standard to determine the minimum design concentration of fire extinguishing agent for the class B hazard of heavy mineral oil and the class C hazard of electronic equipment as a part of the safety concerns for oil cooled data centers.


Power Electronics in Renewable Energy Systems and Smart Grid

Power Electronics in Renewable Energy Systems and Smart Grid

Author: Bimal K. Bose

Publisher: John Wiley & Sons

Published: 2019-06-27

Total Pages: 705

ISBN-13: 1119515653

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The comprehensive and authoritative guide to power electronics in renewable energy systems Power electronics plays a significant role in modern industrial automation and high- efficiency energy systems. With contributions from an international group of noted experts, Power Electronics in Renewable Energy Systems and Smart Grid: Technology and Applications offers a comprehensive review of the technology and applications of power electronics in renewable energy systems and smart grids. The authors cover information on a variety of energy systems including wind, solar, ocean, and geothermal energy systems as well as fuel cell systems and bulk energy storage systems. They also examine smart grid elements, modeling, simulation, control, and AI applications. The book's twelve chapters offer an application-oriented and tutorial viewpoint and also contain technology status review. In addition, the book contains illustrative examples of applications and discussions of future perspectives. This important resource: Includes descriptions of power semiconductor devices, two level and multilevel converters, HVDC systems, FACTS, and more Offers discussions on various energy systems such as wind, solar, ocean, and geothermal energy systems, and also fuel cell systems and bulk energy storage systems Explores smart grid elements, modeling, simulation, control, and AI applications Contains state-of-the-art technologies and future perspectives Provides the expertise of international authorities in the field Written for graduate students, professors in power electronics, and industry engineers, Power Electronics in Renewable Energy Systems and Smart Grid: Technology and Applications offers an up-to-date guide to technology and applications of a wide-range of power electronics in energy systems and smart grids.


Thermal Effects in Supercapacitors

Thermal Effects in Supercapacitors

Author: Guoping Xiong

Publisher: Springer

Published: 2015-06-30

Total Pages: 0

ISBN-13: 9783319202419

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This Brief reviews contemporary research conducted in university and industry laboratories on thermal management in electrochemical energy storage systems (capacitors and batteries) that have been widely used as power sources in many practical applications, such as automobiles, hybrid transport, renewable energy installations, power backup and electronic devices. Placing a particular emphasis on supercapacitors, the authors discuss how supercapacitors, or ultra capacitors, are complementing and replacing, batteries because of their faster power delivery, longer life cycle and higher coulombic efficiency, while providing higher energy density than conventional electrolytic capacitors. Recent advances in both macro- and micro capacitor technologies are covered. The work facilitates systematic understanding of thermal transport in such devices that can help develop better power management systems.


Smart Technologies in Urban Engineering

Smart Technologies in Urban Engineering

Author: Olga Arsenyeva

Publisher: Springer Nature

Published: 2023-12-18

Total Pages: 480

ISBN-13: 3031468775

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This book offers a comprehensive review of smart technologies and provides perspectives on their applications in urban engineering. It covers a wide range of applications, from manufacturing engineering and transport logistics to information and computation technologies, providing readers with fresh ideas for future research and collaborations. The book showcases selected papers from the International Conference on Smart Technologies in Urban Engineering (STUE-2023), hosted by O.M. Beketov National University of Urban Economy in Kharkiv, Ukraine. The conference, held on June 8–10, 2023, aimed to address the complex rehabilitation of areas damaged by military conflicts and natural disasters. The contributions within this book offer a wealth of valuable information, fostering a meaningful exchange of experiences among scientists in the field of urban engineering. By delving into this book, readers explore innovative approaches to tackle urban challenges, gain insights from experts, and contribute to the advancement of smart technologies for the betterment of cities worldwide.


Fluid Mechanics and Fluid Power (Vol. 3)

Fluid Mechanics and Fluid Power (Vol. 3)

Author: Suvanjan Bhattacharyya

Publisher: Springer Nature

Published: 2023-04-17

Total Pages: 628

ISBN-13: 9811962707

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This book presents the select proceedings of the 48th National Conference on Fluid Mechanics and Fluid Power (FMFP 2021) held at BITS Pilani in December 2021. It covers the topics such as fluid mechanics, measurement techniques in fluid flows, computational fluid dynamics, instability, transition and turbulence, fluid‐structure interaction, multiphase flows, micro- and nanoscale transport, bio-fluid mechanics, aerodynamics, turbomachinery, propulsion and power. The book will be useful for researchers and professionals interested in the broad field of mechanics.