Theory of Weldability of Metals and Alloys

Theory of Weldability of Metals and Alloys

Author: Ivan Hrivňák

Publisher: Elsevier Publishing Company

Published: 1992

Total Pages: 388

ISBN-13:

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This book reviews the behaviour of metals and alloys during welding. In the first part the heat flow in arc welding processes is discussed. The weld thermal cycle is explained in terms of heat input, and the geometry of weld and thicknesses to be welded. The real welding cycle is described in terms of thermal and strain cycles. The weld metal is characterized in terms of fusion stage, absorption of gases and stage of metal crystallization and structural transformation. The metallurgical background of cracking is described by a full set of crackability tests along with the evaluation of metals from the point of view of crackability. Post welding heat treatment is reviewed, and includes the relaxation of stresses induced by welding. Guidelines are given for the selection of steels for welded structures. Several chapters examine the weldability of particular steels, including high strength steels, stainless steels, high alloyed steels, cryogenic steels and other metals and alloys. The theories are quantified in the form of calculations or computing programmes. Readers will find sufficent data for software processing.


Welding Metallurgy and Weldability of Nickel-Base Alloys

Welding Metallurgy and Weldability of Nickel-Base Alloys

Author: John C. Lippold

Publisher: John Wiley & Sons

Published: 2011-09-20

Total Pages: 370

ISBN-13: 1118210034

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The most up-to-date coverage of welding metallurgy aspects and weldability issues associated with Ni-base alloys Welding Metallurgy and Weldability of Nickel-Base Alloys describes the fundamental metallurgical principles that control the microstructure and properties of welded Ni-base alloys. It serves as a practical how-to guide that enables engineers to select the proper alloys, filler metals, heat treatments, and welding conditions to ensure that failures are avoided during fabrication and service. Chapter coverage includes: Alloying additions, phase diagrams, and phase stability Solid-solution strengthened Ni-base alloys Precipitation strengthened Ni-base alloys Oxide dispersion strengthened alloys and nickel aluminides Repair welding of Ni-base alloys Dissimilar welding Weldability testing High-chromium alloys used in nuclear power applications With its excellent balance between the fundamentals and practical problem solving, the book serves as an ideal reference for scientists, engineers, and technicians, as well as a textbook for undergraduate and graduate courses in welding metallurgy.


Welding Metallurgy and Weldability of Lightweight Alloys

Welding Metallurgy and Weldability of Lightweight Alloys

Author: William A. Baeslack

Publisher: Wiley

Published: 2023-08-15

Total Pages: 0

ISBN-13: 9781119575009

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This book is a guide for applying fundamental knowledge of welding metallurgy and weldability principles to the practical selection of materials, welding processes and process parameters, and post-weld processing to optimize weld properties and performance. It also provides insight into conducting failure analysis of welded lightweight alloy structures. This is followed by an in-depth discussion of the influence of alloy chemical composition, welding process and associated thermal cycles on weld solidification, solid-state phase transformations, microstructure evolution and mechanical properties. The origin and prevention of weld defects such as porosity are also presented. In addition, the book provides insight into conducting failure analysis of welded lightweight ally structures.


Welding Metallurgy and Weldability of Stainless Steels

Welding Metallurgy and Weldability of Stainless Steels

Author: John C. Lippold

Publisher: Wiley-Interscience

Published: 2005-04

Total Pages: 384

ISBN-13:

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This book describes the fundamental metallurgical principles that control microstructure and properties of welded stainless steels. It also serves as a practical "how to" guide that allows engineers to select the proper alloys, filler metals, heat treatments, and welding conditions to insure that failures are avoided during fabrication and service.


Welding Metallurgy and Weldability

Welding Metallurgy and Weldability

Author: John C. Lippold

Publisher: John Wiley & Sons

Published: 2014-11-24

Total Pages: 418

ISBN-13: 1118230701

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Describes the weldability aspects of structural materials used in a wide variety of engineering structures, including steels, stainless steels, Ni-base alloys, and Al-base alloys Welding Metallurgy and Weldability describes weld failure mechanisms associated with either fabrication or service, and failure mechanisms related to microstructure of the weldment. Weldability issues are divided into fabrication and service related failures; early chapters address hot cracking, warm (solid-state) cracking, and cold cracking that occur during initial fabrication, or repair. Guidance on failure analysis is also provided, along with examples of SEM fractography that will aid in determining failure mechanisms. Welding Metallurgy and Weldability examines a number of weldability testing techniques that can be used to quantify susceptibility to various forms of weld cracking. Describes the mechanisms of weldability along with methods to improve weldability Includes an introduction to weldability testing and techniques, including strain-to-fracture and Varestraint tests Chapters are illustrated with practical examples based on 30 plus years of experience in the field Illustrating the weldability aspects of structural materials used in a wide variety of engineering structures, Welding Metallurgy and Weldability provides engineers and students with the information needed to understand the basic concepts of welding metallurgy and to interpret the failures in welded components.


Welded Design

Welded Design

Author: John G. Hicks

Publisher: Woodhead Publishing

Published: 2001

Total Pages: 172

ISBN-13: 9780815514749

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Welded design is often considered as an area in which there's lots of practice but little theory. Welded design tends to be overlooked in engineering courses and many engineering students and engineers find materials and metallurgy complicated subjects. Engineering decisions at the design stage need to take account of the properties of a material - if these decisions are wrong failures and even catastrophes can result. Many engineering catastrophes have their origins in the use of irrelevant or invalid methods of analysis, incomplete information or the lack of understanding of material behaviour. The activity of engineering design calls on the knowledge of a variety of engineering disciplines. With his wide engineering background and accumulated knowledge, John Hicks is able to show how a skilled engineer may use materials in an effective and economic way and make decisions on the need for the positioning of joints, be they permanent or temporary, between similar and dissimilar materials. This book provides practising engineers, teachers and students with the necessary background to welding processes and methods of design employed in welded fabrication. It explains how design practices are derived from experimental and theoretical studies to produce practical and economic fabrication.


Introduction to the Physical Metallurgy of Welding

Introduction to the Physical Metallurgy of Welding

Author: Kenneth Easterling

Publisher: Elsevier

Published: 2013-09-17

Total Pages: 283

ISBN-13: 1483141667

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Introduction to the Physical Metallurgy of Welding deals primarily with the welding of steels, which reflects the larger volume of literature on this material; however, many of the principles discussed can also be applied to other alloys. The book is divided into four chapters, in which the middle two deal with the microstructure and properties of the welded joint, such as the weld metal and the heat-affected zone. The first chapter is designed to provide a wider introduction to the many process variables of fusion welding, particularly those that may influence microstructure and properties, while the final chapter is concerned with cracking and fracture in welds. A comprehensive case study of the Alexander Kielland North Sea accommodation platform disaster is also discussed at the end. The text is written for undergraduate or postgraduate courses in departments of metallurgy, materials science, or engineering materials. The book will also serve as a useful revision text for engineers concerned with welding problems in industry.


Theory of Thermomechanical Processes in Welding

Theory of Thermomechanical Processes in Welding

Author: Andrzej Sluzalec

Publisher: Springer Science & Business Media

Published: 2005-12-05

Total Pages: 173

ISBN-13: 1402029918

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The main purpose of this book is to provide a unified and systematic continuum approach to engineers and applied physicists working on models of deformable welding material. The key concept is to consider the welding material as an thennodynamic system. Significant achievements include thermodynamics, plasticity, fluid flow and numerical methods. Having chosen point of view, this work does not intend to reunite all the information on the welding thermomechanics. The attention is focused on the deformation of welding material and its coupling with thermal effects. Welding is the process where the interrelation of temperature and deformation appears throughout the influence of thermal field on material properties and modification of the extent of plastic zones. Thermal effects can be studied with coupled or uncoupled theories of thermomechanical response. A majority of welding problems can be satisfactorily studied within an uncoupled theory. In such an approach the temperature enters the stress-strain relation through the thennal dilatation and influences the material constants. The heat conduction equation and the relations governing the stress field are considered separately. In welding a material is either in solid or in solid and liquid states. The flow of metal and solidification phenomena make the welding process very complex. The automobile, aircraft, nuclear and ship industries are experiencing a rapidly-growing need for tools to handle welding problems. The effective solutions of complex problems in welding became possible in the last two decades, because of the vigorous development of numerical methods for thermal and mechanical analysis.


Principles of Welding

Principles of Welding

Author: Robert W. Messler, Jr.

Publisher: John Wiley & Sons

Published: 2008-09-26

Total Pages: 685

ISBN-13: 3527617493

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An advanced yet accessible treatment of the welding process and its underlying science. Despite the critically important role welding plays in nearly every type of human endeavor, most books on this process either focus on basic technical issues and leave the science out, or vice versa. In Principles of Welding, industry expert and prolific technical speaker Robert W. Messler, Jr. takes an integrated approach--presenting a comprehensive, self-contained treatment of the welding process along with the underlying physics, chemistry, and metallurgy of weld formation. Promising to become the standard text and reference in the field, this book provides an unprecedented broad coverage of the underlying physics and the mechanics of solidification--including peritectic and eutectic reactions--and emphasizes material continuity and bonding as a way to create a joint between materials of the same general class. The author supplements the book with hundreds of tables and illustrations, and correlates the science to welding practices in the real world. Principles of Welding departs from existing books with its clear, unambiguous presentation, which is easily grasped even by undergraduate students, yet given at the advanced level required by experienced engineers.