This book covers various metallurgical topics, viz. roasting of sulfide minerals, matte smelting, slag, reduction of oxides and reduction smelting, interfacial phenomena, steelmaking, secondary steelmaking, role of halides in extraction of metals, refining, hydrometallurgy and electrometallurgy. Each chapter is illustrated with appropriate examples of applications of the technique in extraction of some common, reactive, rare or refractory metal together with worked out problems explaining the principle of the operation.
This book covers various metallurgical topics, viz. roasting of sulfide minerals, matte smelting, slag, reduction of oxides and reduction smelting, interfacial phenomena, steelmaking, secondary steelmaking, role of halides in extraction of metals, refining, hydrometallurgy and electrometallurgy. Each chapter is illustrated with appropriate examples of applications of the technique in extraction of some common, reactive, rare or refractory metal together with worked out problems explaining the principle of the operation.
Originally published in 1985, this textbook provides a thorough and comprehensive coverage of a wide range of topics in stoichiometry and thermodynamics with special emphasis on applications to metallurgical processes. This book will be welcomed as a text for courses in elementary and advanced thermodynamics and stoichiometry.
This book introduces beryllium; its history, its chemical, mechanical, and physical properties including nuclear properties. The 29 chapters include the mineralogy of beryllium and the preferred global sources of ore bodies. The identification and specifics of the industrial metallurgical processes used to form oxide from the ore and then metal from the oxide are thoroughly described. The special features of beryllium chemistry are introduced, including analytical chemical practices. Beryllium compounds of industrial interest are identified and discussed. Alloying, casting, powder processing, forming, metal removal, joining and other manufacturing processes are covered. The effect of composition and process on the mechanical and physical properties of beryllium alloys assists the reader in material selection. The physical metallurgy chapter brings conformity between chemical and physical metallurgical processing of beryllium, metal, alloys, and compounds. The environmental degradation of beryllium and its alloys both in aqueous and high temperature condition are presented. The health and environmental issues are thoroughly presented the current requirements and established practices for handling beryllium in the workplace are available. A thorough list of references will assist the user of this book.
This updated, second edition retains its classroom-tested treatment of physical chemistry of metallurgical topics, such as roasting of sulfide minerals, matte smelting, converting, structure, properties and theories of slag, reduction of oxides and reduction smelting, interfacial phenomena, steelmaking, secondary steelmaking, role of halides in extraction of metals, refining, hydrometallurgy and electrometallurgy, and adds new data in worked-out examples as well as up-to-date references to the literature. The book further explains the physical chemistry of various metallurgical topics, steps involved in extraction of metals, such as roasting, matte smelting/converting, reduction smelting, steelmaking reactions, deoxidation, stainless steelmaking, vacuum degassing, refining, leaching, chemical precipitation, ion exchange, solvent extraction, cementation, gaseous reduction and electrowinning. Each topic is illustrated with appropriate examples of applications of the technique in extraction of some common, reactive, rare, or refractory metal together with worked out problems explaining the principle of the operation. The problems require imagination and critical analyses and also encourage readers for creative application of thermodynamic data in metal extraction. Updates and condenses text throughout the book by sequential arrangement of paragraphs in different chapters; Maximizes readers’ understanding of the physicochemical principles involved in extraction/production of common and rare/reactive metals by pyro- as well as hydrometallurgical routes; Reinforces concepts presented with worked examples in each chapter explaining the process steps; Explains the physical chemistry of various metallurgical steps, such as roasting, matte smelting/converting, and reduction smelting, steelmaking, aqueous processing etc. in extraction of metals; Collects and uniformly presents scattered information on physicochemical principles of metal production from various books and journals.
Primarily intended for the undergraduate students of metallurgical and materials engineering, this textbook will help the students to grasp the subject matter of extractive metallurgy in a simple and easy-to-understand manner. It presents a comprehensive view of extractive metallurgy, especially principles and fundamental aspects, in a concise form. The book explains various concepts step by step by narrating their importance. Even without much of background in specialized subjects, the students will be able to understand the topics without any difficulty. It covers a brief summary of the metallurgical processes including physical chemistry, thermodynamics, kinetics, and heat/mass balance. Many of the scientific and engineering aspects of unit processes have been discussed. Applications of metallurgical thermodynamics and kinetics to the process metallurgy are explained as well. All basic concepts and definitions related to metal extraction are also covered.
Chemical metallurgy is a well founded and fascinating branch of the wide field of metallurgy. This book provides detailed information on both the first steps of separation of desirable minerals and the subsequent mineral processing operations. The complex chemical processes of extracting various elements through hydrometallurgical, pyrometallurgical or electrometallurgical operations are explained. In the choice of material for this work, the author made good use of the synergy of scientific principles and industrial practices, offering the much needed and hitherto unavailable combination of detailed treatises on both compiled in one book.
Computer technology in the past fifteen years has essentially rev olutionized engineering education. Complex systems involving coupled mass transport and flow have yielded to numerical analysis even for relatively complex geometries. The application of such technology together with advances in applied physical chemistry have justified a general updating of the field of heterogeneous kinetics in extractive metallurgy. This book is an attempt to cover significant areas of extrac tive metallurgy from the viewpoint of heterogeneous kinetics. Kinetic studies serve to elucidate fundamental mechanisms of reac tions and to provide data for engineering applications, including improved ability to scale processes up from bench to pilot plant. The general theme of this book is the latter-the scale-up. The practicing engineer is faced with problems of changes of order of magnitude in reactor size. We hope that the fundamentals of heterogeneous kinetics will provide increasing ability for such scale-up efforts. Although ther modynamics is important in defining potential reaction paths and the end products, kinetic limitations involving molecular reactions, mass trans port, or heat flow normally influence ultimate rates of production. For this reason, rate processes in the general field of extractive metallurgy have been emphasized in this book.
Fusion welding is the main technological process applied in the production of weldments. This title contains representations of physicochemical processes that occur on the borders of contacting phases. It is suitable for practical and scientific specialists in the fields of welding and metallurgy.
This book starts with an extended introductory treatise on the fundamentals before moving on to a detailed description of the new methods of purification of transition metals and rare earth metals.