Analysis of Energy Efficiency of Industrial Processes

Analysis of Energy Efficiency of Industrial Processes

Author: Vladimir S. Stepanov

Publisher: Springer Science & Business Media

Published: 2012-12-06

Total Pages: 196

ISBN-13: 3642771483

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It is universally recognized that the end of the current and the beginning of the next century will be characterized by a radical change in the existing trends in the economic development of all countries and a transition to new principles of economic management on the basis of a resource and energy conservation policy. Thus there is an urgent necessity to study methods, technical aids and economic consequences of this change, and particularly, to determine the possible amounts of energy resources which could be conserved (energy "reserves") in different spheres of the national economy. An increased interest towards energy conservation in industry, one of the largest energy consumers, is quite natural and is manifested by the large num ber of publications on this topic. But the majority of publications are devoted to the solution of narrowly defined problems, determination of energy reserves in specific processes and plants, efficiency estimation of individual energy conserva tion measures, etc. However, it is necessary to develop a general methodological approach to the solution of such problems and create a scientific and methodical base for realizing an energy conservation policy. Such an effort is made in this book, which is concerned with methods for studying energy use efficiency in technological processes and estimation of the theoretical and actual energy reserves in a given process, technology, or industrial sector on the basis of their complete energy balances.


Efficiency of Manufacturing Processes

Efficiency of Manufacturing Processes

Author: Wen Li

Publisher: Springer

Published: 2015-06-13

Total Pages: 189

ISBN-13: 3319173650

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This monograph presents a reliable methodology for characterising the energy and eco-efficiency of unit manufacturing processes. The Specific Energy Consumption, SEC, will be identified as the key indicator for the energy efficiency of unit processes. An empirical approach will be validated on different machine tools and manufacturing processes to depict the relationship between process parameters and energy consumptions. Statistical results and additional validation runs will corroborate the high level of accuracy in predicting the energy consumption. In relation to the eco-efficiency, the value and the associated environmental impacts of manufacturing processes will also be discussed. The interrelationship between process parameters, process value and the associated environmental impact will be integrated in the evaluation of eco-efficiency. The book concludes with a further investigation of the results in order to develop strategies for further efficiency improvement. The target audience primarily comprises researchers and experts in the field, but the book may also be beneficial for graduate students.


The Efficiency of Industrial Processes

The Efficiency of Industrial Processes

Author: M. V. Sorin

Publisher: Elsevier Publishing Company

Published: 1994

Total Pages: 520

ISBN-13:

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Hardbound. The subject of this book is the exergy analysis of the efficiency of processes involving energy and matter transformations. Efficiency is one of the most important criteria used in evaluating the performance of all types of processing plants; in particular those of the energy and chemical industries. The beauty of the exergetic approach to thermodynamic analysis is that it permits a universally applicable definition of efficiency and is free of contradictions in its treatment of numerous and diverse systems. The book provides the reader with the quantitative methods and calculations of efficiency considered to be applicable to different systems and their components. Methods, procedures and instructions for using the efficiency analysis in optimizing the performance of thermal, chemical and other industrial plants are also given. Numerous examples are used in the book to aid the reader in understanding the concepts of efficiency, exergy and thei


Energy Management and Efficiency for the Process Industries

Energy Management and Efficiency for the Process Industries

Author: Alan P. Rossiter

Publisher: John Wiley & Sons

Published: 2015-03-25

Total Pages: 400

ISBN-13: 111903339X

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Provides a unique overview of energy management for the process industries Provides an overall approach to energy management and places the technical issues that drive energy efficiency in context Combines the perspectives of freewheeling consultants and corporate insiders In two sections, the book provides the organizational framework (Section 1) within which the technical aspects of energy management, described in Section 2, can be most effectively executed Includes success stories from three very different companies that have achieved excellence in their energy management efforts Covers energy management, including the role of the energy manager, designing and implementing energy management programs, energy benchmarking, reporting, and energy management systems Technical topics cover efficiency improvement opportunities in a wide range of utility systems and process equipment types, as well as techniques to improve process design and operation


Energy Analysis of 108 Industrial Processes

Energy Analysis of 108 Industrial Processes

Author: Harry L. Brown

Publisher: The Fairmont Press, Inc.

Published: 1996

Total Pages: 336

ISBN-13: 9780881732474

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Here is the most complete reference ever developed for identifying quantity and quality of industrial waste energy which may be economically practical to recover. Based on years of research, the detailed heat and material balances which are presented were developed from process flow diagrams of 108 industrial processes, with technical input from consultants and manufacturers, and extensive on-site verification studies. Data such as process temperature, pressure, fuel requirements, thermal efficiency and radiation, and convection losses are determined for varying industrial operations spanning the food products, textile, lumber and wood, paper, chemical, petroleum, rubber and plastics, glass, metals, machinery, transportation equipment, and instrument manufacturing industries.


Improving Energy Efficiency in Industrial Energy Systems

Improving Energy Efficiency in Industrial Energy Systems

Author: Patrik Thollander

Publisher: Springer Science & Business Media

Published: 2012-08-10

Total Pages: 160

ISBN-13: 1447141628

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Industrial energy efficiency is one of the most important means of reducing the threat of increased global warming. Research however states that despite the existence of numerous technical energy efficiency measures, its deployment is hindered by the existence of various barriers to energy efficiency. The complexity of increasing energy efficiency in manufacturing industry calls for an interdisciplinary approach to the issue. Improving energy efficiency in industrial energy systems applies an interdisciplinary perspective in examining energy efficiency in industrial energy systems, and discusses how “cross-pollinating” perspectives and theories from the social and engineering sciences can enhance our understanding of barriers, energy audits, energy management, policies, and programmes as they pertain to improved energy efficiency in industry. Apart from classical technical approaches from engineering sciences, Improving energy efficiency in industrial energy systems couples a sociotechnical perspective to increased energy efficiency in industry, showing that industrial energy efficiency can be expected to be shaped by social and commercial processes and built on knowledge, routines, institutions, and methods established in networks. The book can be read by researchers and policy-makers, as well as scholars and practicians in the field. “This book is extremely valuable for anyone who is designing or executing energy efficiency policies, schemes or projects aiming at SMEs. Both authors deserve the highest respect, and the combination of their expertise makes the results truly unique.” - Daniel Lundqvist, programme manager at the Swedish energy agency “For anyone interested in improving energy efficiency in industry, this is a must-read. The book combines tools from social science and engineering to discuss the state of art today as well as possible development path tomorrow. This is a compelling book that I find useful both in my teaching and my research.” - Kajsa Ellegård, Professor at Linköping University, Sweden "The book Improving energy efficiency in industrial energy systems is a novel approach on how improved levels of energy efficiency can be reached in industrial energy systems by merging engineering with social sciences. It is with delight that I can recommend their book to anyone interested in the field.”- Mats Söderström, Director Energy Systems Programme, Linköping University, Sweden


Energy and Process Optimization for the Process Industries

Energy and Process Optimization for the Process Industries

Author: Frank (Xin X.) Zhu

Publisher: John Wiley & Sons

Published: 2013-11-25

Total Pages: 419

ISBN-13: 1118782534

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Exploring methods and techniques to optimize processing energy efficiency in process plants, Energy and Process Optimization for the Process Industries provides a holistic approach that considers optimizing process conditions, changing process flowschemes, modifying equipment internals, and upgrading process technology that has already been used in a process plant with success. Field tested by numerous operating plants, the book describes technical solutions to reduce energy consumption leading to significant returns on capital and includes an 8-point Guidelines for Success. The book provides managers, chemical and mechanical engineers, and plant operators with methods and tools for continuous energy and process improvements.


Simulation of Industrial Processes for Control Engineers

Simulation of Industrial Processes for Control Engineers

Author: Philip J Thomas

Publisher: Elsevier

Published: 1999-07-13

Total Pages: 415

ISBN-13: 0080517242

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Computer simulation is the key to comprehending and controlling the full-scale industrial plant used in the chemical, oil, gas and electrical power industries. Simulation of Industrial Processes for Control Engineers shows how to use the laws of physics and chemistry to produce the equations to simulate dynamically all the most important unit operations found in process and power plant.The book explains how to model chemical reactors, nuclear reactors, distillation columns, boilers, deaerators, refrigeration vessels, storage vessels for liquids and gases, liquid and gas flow through pipes and pipe networks, liquid and gas flow through installed control valves, control valve dynamics (including nonlinear effects such as static friction), oil and gas pipelines, heat exchangers, steam and gas turbines, compressors and pumps, as well as process controllers (including three methods of integral desaturation). The phenomenon of markedly different time responses ("stiffness") is considered and various ways are presented to get around the potential problem of slow execution time. The book demonstrates how linearization may be used to give a diverse check on the correctness of the as-programmed model and explains how formal techniques of model validation may be used to produce a quantitative check on the simulation model's overall validity.The material is based on many years' experience of modelling and simulation in the chemical and power industries, supplemented in recent years by university teaching at the undergraduate and postgraduate level. Several important new results are presented. The depth is sufficient to allow real industrial problems to be solved, thus making the book attractive to engineers working in industry. But the book's step-by-step approach makes the text appropriate also for post-graduate students of control engineering and for undergraduate students in electrical, mechanical and chemical engineering who are studying process control in their second year or later.


Optimization of Industrial Unit Processes, Second Edition

Optimization of Industrial Unit Processes, Second Edition

Author: Bela G. Liptak

Publisher: CRC Press

Published: 1998-10-28

Total Pages: 440

ISBN-13: 9780849398735

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In Optimization of Industrial Unit Processes, the term "optimization" means the maximizing of productivity and safety while minimizing operating costs. In a fully optimized plant, efficiency and productivity are continuously maximized while levels, temperatures, pressures, or flows float within their allowable limits. This control philosophy differs from earlier approaches - where levels and temperatures were controlled at constant values, and plant productivity was only an accidental, uncontrolled consequence of those controlled variables. With this approach, the sides of a multivariable control envelope are the various constraints while inside the envelope the process is continuously moved to maximize efficiency and productivity. Because one must understand a process before one can control it (let alone optimize it), Optimization of Industrial Unit Processes discusses the "personality" and characteristics of each process in term of its time constants, gains, and other unique features. This book provides information for engineers who design or operate industrial plants and who seek to increase the profitability of their plants. It recognizes that all industrial processes involve operations such as material transportation, heat transfer, and reactions. Therefore each plant consists of a combination of basic unit operations and can be optimized by maximizing the efficiency, and minimizing the operating cost, of the individual unit operations from which it is composed. Optimization of Industrial Unit Processes discusses real world processes - where pipes leak, sensors plug, and pumps cavitate - offering practical solutions to real problems. Each control system described in the book works, illustrating the state of the art in controlling a particular unit operation. This second edition reflects the continual improvement and evolution of control systems as well as anticipates future advances. Béla G. Lipták speaks on Post-Oil Energy Technology on the AT&T Tech Channel.


Introduction to Industrial Energy Efficiency

Introduction to Industrial Energy Efficiency

Author: Patrik Thollander

Publisher: Academic Press

Published: 2020-01-29

Total Pages: 381

ISBN-13: 0128172487

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Introduction to Industrial Energy Efficiency: Energy Auditing, Energy Management, and Policy Issues offers a systemic overview of all key-aspects involved in improving industrial energy efficiency in various industry sectors. It is organized in three parts, each dealing with a particular perspective needed to form a complete view of related issues. Sections focus on energy auditing and improved energy efficiency of companies from a predominantly technical perspective, shed light on energy management and factors that hinder or drive the adoption of energy efficiency practices in the manufacturing industry, and explore energy efficiency policy instruments and how they are designed, implemented and evaluated. Practicing engineers in the field of energy efficiency, engineering and energy researchers coming into the field, and graduate students will find this book to be an invaluable reference on the fundamental knowledge they need to get started in this area. - Provides, in one volume, a comprehensive overview of energy systems efficiency and management that is applied to various industrial processes - Explores operational measures for improvement, including case studies from varying countries and sectors - Discusses the barriers to, and driving forces for, improving energy efficiency in industrial settings, including technical, behavioral, organizational and policy aspects