The book is an outcome of the author’s active professional involvement in research, manufacture and consultancy in the field of cement chemistry and process engineering. This multidisciplinary title on cement production technology covers the entire process spectrum of cement production, starting from extraction and winning of natural raw materials to the finished products including the environmental impacts and research trends. The book has an overtone of practice supported by the back-up principles.
This Course Contains - What is Cement? - History - Overview of the Cement - Manufacturing Process - Brief Overview of Kiln Operations - Why Burn Wastes?
This unique handbook contains the most essential engineering formulas used in the cement manufacturing process. All formulas are presented in both English and metric systems of units. Examples are given to familiarize the reader with the usefulness of these formulas. The book can be used as a text manual for courses in cement technology, and as a reference for solving operating problems. The book is equally valuable for the manager supervisor, chemist, and operator as it is to the cement plant engineer.
This book captures the path of digital transformation that the cement enterprises are adopting progressively to elevate themselves to ‘Industry 4.0’ level. Digital innovations-based Internet of Things (IoT) and Artificial Intelligence (AI) are pertinent technologies for the cement enterprises as the manufacturing processes operate at very large scales with multiple inputs, outputs, and variables, resulting in the essentiality of big data management. Featuring contributions from cement industries worldwide, it covers various aspects of cement manufacturing from IoT, machine learning and data analytics perspective. It further discusses implementation of digital solutions in cement process and plants through case studies. Features: Present an up-to-date, consolidated view on modern cement manufacturing technology, applying new systems. Provides narration of complexity and variables in modern cement plants and processes. Discusses evolution of automation and computerization for the manufacturing processes. Covers application of ERP techniques to cement enterprises. Includes data-driven approaches for energy, environment, and quality management. This book aims at researchers and industry professionals involved in cement manufacturing, cement machinery and system suppliers, chemical engineering, process engineering, industrial engineering, and chemistry.
The Utilization of Slag in Civil Infrastructure Construction strives to integrate the theory, research, and practice of slag utilization, including the production and processing of slags. The topics covered include: production and smelting processes for metals; chemical and physical properties of slags; pretreatment and post-treatment technology to enhance slag properties; potential environmental impact; mechanisms of potential expansion; special testing methods and characteristics; slag processing for aggregate and cementitious applications; suitability of slags for use in specific applications; overall properties of materials containing slags; and commercialization and economics. The focus of the book is on slag utilization technology, with a review of the basic properties and an exploration of how its use in the end product will be technically sound, environment-friendly, and economic. - Covers the production, processing, and utilization of a broad range of ferrous, non-ferrous, and non-metallurgical slags - Provides information on applicable methods for a particular slag and its utilization to reduce potential environmental impacts and promote natural resource sustainability - Presents the overall technology of transferring a slag from the waste stream into a useful materials resource - Provides a detailed review of the appropriate utilization of each slag from processing right through to aggregate and cementitious use requirements
This book provides process engineers with all of the information necessary for installation, maintenance and management of refractory in a cement industry. It describes how to characterize the refractory material and select refractories for various equipments in the cement plant. The author explains refractory installation, in general, and the rotary kiln specifically, as it is distinct from static furnaces used in metallurgical or process industries. It also details the chemical and physical factors that influence refractory performance and has discussed the mechanism of degradation of refractories with special emphasis on thermo-chemical and thermo-mechanical aspects. The heat transfer calculation and energy loss from the equipment surfaces has been addressed. A chapter in the book is dedicated for the management of refractory quality and the installation quality at the site. Maximizes reader understanding of the operating conditions in different equipments and how those are related to selection of refractories; Details the process variables and their influences on the performance of the refractories; Elucidates subtle points of refractory installation to ensure optimal performance; Presents heat transfer calculations and quality management protocols of refractory installation. Reinforces the concepts with many illustrations and tables.
Eco-efficient concrete is a comprehensive guide to the characteristics and environmental performance of key concrete types.Part one discusses the eco-efficiency and life cycle assessment of Portland cement concrete, before part two goes on to consider concrete with supplementary cementitious materials (SCMs). Concrete with non-reactive wastes is the focus of part three, including municipal solid waste incinerator (MSWI) concrete, and concrete with polymeric, construction and demolition wastes (CDW). An eco-efficient approach to concrete carbonation is also reviewed, followed by an investigation in part four of future alternative binders and the use of nano and biotech in concrete production.With its distinguished editors and international team of expert contributors, Eco-efficient concrete is a technical guide for all professionals, researchers and academics currently or potentially involved in the design, manufacture and use of eco-efficient concrete. - The first part of the book examines the eco-efficiency and life cycle assessment of Portland cement concrete - Chapters in the second part of the book consider concrete with supplementary cementitious materials, including properties and performance - Reviews the eco-efficient approach to concrete carbonation
Lea's Chemistry of Cement and Concrete deals with the chemical and physical properties of cements and concretes and their relation to the practical problems that arise in manufacture and use. As such it is addressed not only to the chemist and those concerned with the science and technology of silicate materials, but also to those interested in the use of concrete in building and civil engineering construction. Much attention is given to the suitability of materials, to the conditions under which concrete can excel and those where it may deteriorate and to the precautionary or remedial measures that can be adopted. First published in 1935, this is the fourth edition and the first to appear since the death of Sir Frederick Lea, the original author. Over the life of the first three editions, this book has become the authority on its subject. The fourth edition is edited by Professor Peter C. Hewlett, Director of the British Board of Agrement and visiting Industrial Professor in the Department of Civil Engineering at the University of Dundee. Professor Hewlett has brought together a distinguished body of international contributors to produce an edition which is a worthy successor to the previous editions.
An indispensable reference source and training tool not only for kiln operators, but for supervisors and management staff as well. Extensive discussions on pre-heater and pre-calciner operations are included. The appendix includes a section with conversion tables, definitions of common terms relating to rotary kilns, and a suggested outline for a training program for new operators.
