Studies into Additive Manufacturing for In-Space Manufacturing

Studies into Additive Manufacturing for In-Space Manufacturing

Author: Rani Elhajjar

Publisher: SAE International

Published: 2016-08-11

Total Pages: 92

ISBN-13: 0768083737

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Additive manufacturing (AM) for space exploration has become a growing opportunity as long-range space missions evolve. In partnership with the National Space Grant Foundation and NASA, students from the University of Wisconsin-Milwaukee participated in the 2014-15 X-Hab Academic Innovation Challenge, with participants tasked with developing new AM solutions that would be recyclable with minimal loss in mechanical properties. The teams investigated materials, characterization, testing, modeling, and tool development, including the ability to employ reusable carbon-fiber tension ties. The tools developed show that it is possible to employ thermoplastic polymer materials fabricated using AM together with reusable and flexible high-performance carbon-fiber-based composite ties. The AM-printed part is completely recyclable. The carbon-fiber composite ties are repurposed into new structural configurations without loss in properties. The results of this project are now published by SAE International. Studies into Additive Manufacturing for In-Space Manufacturing is a series of interconnected papers that explore: Lessons learned in processing of recycled thermoplastic filaments The criticality of process control on the print process The effects of orientation angles and print parameters on mechanical behavior Microstructural analysis Case studies of tools included in the spacecraft's toolbox


Studies Into Additive Manufacturing for In-Space Manufacturing

Studies Into Additive Manufacturing for In-Space Manufacturing

Author: Rani Ellhajjar

Publisher:

Published: 2016

Total Pages: 134

ISBN-13: 9780768088670

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Additive manufacturing (AM) for space exploration has become a growing opportunity as long-range space missions evolve. In partnership with the National Space Grant Foundation and NASA, students from the University of Wisconsin-Milwaukee participated in the 2014-15 X-Hab Academic Innovation Challenge, with participants tasked with developing new AM solutions that would be recyclable with minimal loss in mechanical properties. The teams investigated materials, characterization, testing, modeling, and tool development, including the ability to employ reusable carbon-fiber tension ties. The tools.


3D Printing in Space

3D Printing in Space

Author: National Research Council (U.S.). Committee on Space-Based Additive Manufacturing

Publisher:

Published: 2014

Total Pages: 0

ISBN-13: 9780309310086

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Additive manufacturing has the potential to positively affect human spaceflight operations by enabling the in-orbit manufacture of replacement parts and tools, which could reduce existing logistics requirements for the International Space Station and future long-duration human space missions. The benefits of in-space additive manufacturing for robotic spacecraft are far less clear, although this rapidly advancing technology can also potentially enable space-based construction of large structures and, perhaps someday, substantially in the future, entire spacecraft. Additive manufacturing can also help to reimagine a new space architecture that is not constrained by the design and manufacturing confines of gravity, current manufacturing processes, and launch-related structural stresses. The specific benefits and potential scope of additive manufacturing remain undetermined. The realities of what can be accomplished today, using this technology on the ground, demonstrate the substantial gaps between the vision for additive manufacturing in space and the limitations of the technology and the progress that has to be made to develop it for space use. 3D Printing in Space evaluates the prospects of in-space additive manufacturing. This report examines the various technologies available and currently in development, and considers the possible impacts for crewed space operations and robotic spacecraft operations. Ground-based additive manufacturing is being rapidly developed by industry, and 3D Printing in Space discusses government-industry investments in technology development. According to this report, the International Space Station provides an excellent opportunity for both civilian and military research on additive manufacturing technology. Additive manufacturing presents potential opportunities, both as a tool in a broad toolkit of options for space-based activities and as a potential paradigm-changing approach to designing hardware for in-space activities. This report makes recommendations for future research, suggests objectives for an additive manufacturing roadmap, and envisions opportunities for cooperation and joint development.


Additive Manufacturing for the Aerospace Industry

Additive Manufacturing for the Aerospace Industry

Author: Francis H. Froes

Publisher: Elsevier

Published: 2019-02-15

Total Pages: 482

ISBN-13: 0128140631

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Additive Manufacturing for the Aerospace Industry explores the design, processing, metallurgy and applications of additive manufacturing (AM) within the aerospace industry. The book's editors have assembled an international team of experts who discuss recent developments and the future prospects of additive manufacturing. The work includes a review of the advantages of AM over conventionally subtractive fabrication, including cost considerations. Microstructures and mechanical properties are also presented, along with examples of components fabricated by AM. Readers will find information on a broad range of materials and processes used in additive manufacturing. It is ideal reading for those in academia, government labs, component fabricators, and research institutes, but will also appeal to all sectors of the aerospace industry. Provides information on a broad range of materials and processes used in additive manufacturing Presents recent developments in the design and applications of additive manufacturing specific to the aerospace industry Covers a wide array of materials for use in the additive manufacturing of aerospace parts Discusses current standards in the area of aerospace AM parts


Additive Manufacturing

Additive Manufacturing

Author: T.S. Srivatsan

Publisher: CRC Press

Published: 2015-09-25

Total Pages: 448

ISBN-13: 1498714781

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Get Ready for the Future of Additive ManufacturingAdditive Manufacturing: Innovations, Advances, and Applications explores the emerging field of additive manufacturing (AM)-the use of 3D printing to make prototype parts on demand. Often referred to as the third industrial revolution, AM offers many advantages over traditional manufacturing. This pr


Additive Manufacturing

Additive Manufacturing

Author: Amit Bandyopadhyay

Publisher: CRC Press

Published: 2015-09-08

Total Pages: 547

ISBN-13: 1498766706

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The field of additive manufacturing has seen explosive growth in recent years due largely in part to renewed interest from the manufacturing sector. Conceptually, additive manufacturing, or industrial 3D printing, is a way to build parts without using any part-specific tooling or dies from the computer-aided design (CAD) file of the part. Today, mo


Additive Manufacturing for Advance Applications

Additive Manufacturing for Advance Applications

Author: Pawan Sharma

Publisher: CRC Press

Published: 2024-06-26

Total Pages: 261

ISBN-13: 104003568X

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The book discusses the latest trends such as 4D printing, wire arc additive manufacturing (WAAM), direct energy deposition, and topological optimization in additive manufacturing (AM), and its compliance with the ASTM/ISO standards. It further explains materials for additive manufacturing and the development of novel future materials. The focus of this book is to cover the fundamentals, principles, selection of material and equipment, and applications of additive manufacturing (AM) in a comprehensive manner. It will showcase information about the effective utilization of additive manufacturing for advanced applications in diverse areas such as biomedical, aerospace, automobile, defence, and reverse engineering. The other main features are- · Covers comprehensive discussion on the theoretical aspects of additive manufacturing such as sintering, diffusion, and photopolymerization. · Showcases applications of additive manufacturing in diverse fields including aerospace engineering, automotive engineering, biomedical engineering, and reverse engineering. · Presents case studies to showcase real-time problems and solutions using additive manufacturing. · Includes pedagogical features such as algorithms, exercises, and case studies. The text is primarily written for senior undergraduate, graduate students, and academic researchers in the fields of manufacturing engineering, industrial engineering, production engineering, mechanical engineering, and aerospace engineering.


Additive Manufacturing with Medical Applications

Additive Manufacturing with Medical Applications

Author: Harish Kumar Banga

Publisher: CRC Press

Published: 2022-08-31

Total Pages: 431

ISBN-13: 1000620093

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This reference text discusses integrated approaches to improve the objectives of additive manufacturing in medical application. The text covers case studies related to product design and development, discuses biomaterials, applications of artificial intelligence and machine learning using additive manufacturing techniques. It covers important topics including 3D printing technology, materials for 3D printing in medicine, rapid prototyping in clinical applications, and use of additive manufacturing in customized bone tissue engineering scaffold. The text- Discusses additive manufacturing techniques and their utilization in medical applications. Covers important applications of additive manufacturing in the fields of medicine, education and space industry. Explores regulatory challenges associated with the emergence of additive manufacturing. Examines the use of rapid prototyping in clinical applications. The text will serve as a useful reference guide for graduate students and academic researchers in the fields of industrial engineering, manufacturing science, mechanical engineering, and aerospace engineering. This book discusses important application areas of additive manufacturing, including medicine, education, and the space industry, this reference text will be a serve as a useful text for graduate students and academic researchers in the fields of industrial engineering, manufacturing science, mechanical engineering, and aerospace engineering.


Advanced Additive Manufacturing

Advanced Additive Manufacturing

Author: Igor V. Shishkovsky

Publisher: BoD – Books on Demand

Published: 2022-07-20

Total Pages: 306

ISBN-13: 1839628200

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Additive manufacturing (AM) is now being used to produce series components for the most demanding applications. It is a disruptive, if not revolutionary, manufacturing technology. The biggest advantage of this technology is its capacity to make parts with any free form, thus paving the way for free and complex part design. Components and integrated structures with complex designs that would not have been possible just a few years ago can now be made according to various requirements. The net-shape manufacturing capacity of AM allows a considerable saving of materials, conventional thermomechanical processing, and machining processes, making it an environmentally friendly manufacturing technology. This book includes two sections that cover new approaches in AM for biomedical applications and advanced technological solutions.


Design for Additive Manufacturing

Design for Additive Manufacturing

Author: Martin Leary

Publisher: Elsevier

Published: 2019-12-03

Total Pages: 358

ISBN-13: 0128168870

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Design for Additive Manufacturing is a complete guide to design tools for the manufacturing requirements of AM and how they can enable the optimization of process and product parameters for the reduction of manufacturing costs and effort. This timely synopsis of state-of-the-art design tools for AM brings the reader right up-to-date on the latest methods from both academia and industry. Tools for both metallic and polymeric AM technologies are presented and critically reviewed, along with their manufacturing attributes. Commercial applications of AM are also explained with case studies from a range of industries, thus demonstrating best-practice in AM design. Covers all the commonly used tools for designing for additive manufacturing, as well as descriptions of important emerging technologies Provides systematic methods for optimizing AM process selection for specific production requirement Addresses design tools for both metallic and polymeric AM technologies Includes commercially relevant case studies that showcase best-practice in AM design, including the biomedical, aerospace, defense and automotive sectors