Author: Robert Frosch

Publisher:

Published: 2014-12-31

Total Pages:

ISBN-13: 9781622603343

The objective of this research program was to examine the efficacy of using alternative materials in a bridge deck from both technical and economic perspectives. For the technical evaluation (Volume 1), a three phase experimental investigation was conducted considering a wide range of corrosion-resistant reinforcing materials. These materials included stainless steels, microcomposite steel, and coated steels considering a variety of metallic and nonmetallic coatings. The first phase evaluated the bond between corrosion-resistant reinforcement and concrete using lap splice tests. The second phase evaluated the cracking behavior of slabs reinforced with corrosion-resistant reinforcement. Finally, the third phase evaluated corrosion resistance under uncracked and cracked conditions using macrocell test specimens. Transverse steel was also tied to the longitudinal steel to simulate actual bridge deck conditions. Recommendations are provided on development and splice lengths for both conventional black and corrosion-resistant reinforcing steel, control of cracks widths, as well as the selection, design, and construction of corrosion-resistant reinforcement. For the economic evaluation (Volume 2), a decision support methodology and associated spreadsheet tool for robust analysis of the cost-effectiveness of alternative material types for bridge deck reinforcement was developed. The two evaluation criteria are agency and user costs, and the input data that influence this criteria include the deck service life, material process, discount rate, detour length, and bridge size. The methodology incorporates analytical techniques that include life cycle analyses to evaluate the long-term cost and benefits of each material over the bridge life; Monte Carlo simulation to account for the probabilistic nature of the input variables; stochastic dominance to ascertain the probability distribution of the outcome that a specific reinforcement material is superior to others; and analytical hierarchical process to establish appropriate weights for the agency and user costs. Methodology is demonstrated using a case study involving three reinforcement material alternatives: traditional (epoxy-coated) steel, zinc-clad steel, and stainless steel. Through this study, it is demonstrated that the use of corrosion-resistant reinforcing materials can significantly increase bridge deck life, reduce agency and user costs associated with bridge deck rehabilitation and maintenance, and thus lower the financial needs for long-term preservation of bridges.