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Author: Courses in the cement industry
Publisher: Youssef Abdo
Published:
Total Pages: 99
ISBN-13:
DOWNLOAD EBOOKThis course of Contents - GENERAL KILN SECTION - KILN EMERGENCY CONDITIONS SECTION - KILN OPERATION SECTION - KILN START-UP AND SHUTDOWN PROCEDURES - COOLER SECTION - COMBUSTION SECTION - BASIC PRINCIPLES SECTION
Author: Kurt E. Peray
Publisher: California Historical Society
Published: 1998-01-30
Total Pages: 0
ISBN-13: 9780820603674
DOWNLOAD EBOOKThis is an indispensable reference source and training tool not only for kiln operators, but for supervisors and management staff as well. Extensive discussions on pre-heater and pre-calciner operations are included. The appendix includes a section with conversion tables, definitions of common terms relating to rotary kilns, and a suggested outline for a training program for new operators. CONTENTS: History; Types of Rotary Kilns; Refractories; Fuels; Combustion; The Flame; Heat Transfer; Heat Balances; The Chemistry of Kiln Feed and Clinker, Reaction Zones in the Rotary Kiln; Coating and Ring Formation in a Rotary Kiln; The Air Circuit in a Rotary Kiln: Movement of the Material Through The Kiln; Kiln Operating and Control Methods; Instrumentation; Burning Zone Control; Fuel Systems; Clinker cooler Control; Kiln Exit-Gas Temperature Control; Feed-Rate Control; Kiln Starts and Shutdowns; The 27 Basic Kiln Conditions; Kiln Emergency Conditions; Safety and Accident Prevention; Appendix: A KILN OPERATOR'S QUIZ; Glossary; Conversion Tables; Index. See also: F.M. LEA's, THE CHEMISTRY OF CEMENT AND CONCRETE, Third Edition: ISBN 978-0-8206-0212-7; Kurt Peray, The Cement Manufacturer's Handbook: ISBN 0820603686. Visit us at www.chemical-publishing.com
Author: Prasunjit Sengupta
Publisher: Springer Nature
Published: 2019-08-26
Total Pages: 246
ISBN-13: 3030213404
DOWNLOAD EBOOKThis book provides process engineers with all of the information necessary for installation, maintenance and management of refractory in a cement industry. It describes how to characterize the refractory material and select refractories for various equipments in the cement plant. The author explains refractory installation, in general, and the rotary kiln specifically, as it is distinct from static furnaces used in metallurgical or process industries. It also details the chemical and physical factors that influence refractory performance and has discussed the mechanism of degradation of refractories with special emphasis on thermo-chemical and thermo-mechanical aspects. The heat transfer calculation and energy loss from the equipment surfaces has been addressed. A chapter in the book is dedicated for the management of refractory quality and the installation quality at the site. Maximizes reader understanding of the operating conditions in different equipments and how those are related to selection of refractories; Details the process variables and their influences on the performance of the refractories; Elucidates subtle points of refractory installation to ensure optimal performance; Presents heat transfer calculations and quality management protocols of refractory installation. Reinforces the concepts with many illustrations and tables.
Author: Akwasi A. Boateng
Publisher: Butterworth-Heinemann
Published: 2015-11-13
Total Pages: 392
ISBN-13: 0128038535
DOWNLOAD EBOOKRotary Kilns—rotating industrial drying ovens—are used for a wide variety of applications including processing raw minerals and feedstocks as well as heat-treating hazardous wastes. They are particularly critical in the manufacture of Portland cement. Their design and operation is critical to their efficient usage, which if done incorrectly can result in improperly treated materials and excessive, high fuel costs. This professional reference book will be the first comprehensive book in many years that treats all engineering aspects of rotary kilns, including a thorough grounding in the thermal and fluid principles involved in their operation, as well as how to properly design an engineering process that uses rotary kilns. This new edition contains an updated CFD section with inclusion of recent case studies and in line with recent developments covers pyrolysis processes, torrefaction of biomass, application of rotary kilns in C02 capture and information on using rotary kilns as incinerators for hydrocarbons. - Provides essential information on fluid flow, granular flow, mixing and segregation, and aerodynamics during turbulent mixing and recirculation - Gives guidance on which fuels to choose, including options such as natural gas versus coal-fired rotary kilns - Covers principles of combustion and flame control, heat transfer and heating and material balances - New edition contains information on pyrolysis processes with low temperatures and torrefaction of biomass. It also covers calcination of petcoke, how rotary kilns are used as incinerators for chlorinated hydrocarbons. - Includes updated material on CFD simulation of kiln gas and solids flow with a selection of recent case studies.
Author: Philip A. Alsop
Publisher: Tradeship Publications Ltd
Published: 2007
Total Pages: 292
ISBN-13: 9780952479727
DOWNLOAD EBOOKAuthor: Anjan Kumar Chatterjee
Publisher: CRC Press
Published: 2018-04-27
Total Pages: 484
ISBN-13: 1351335731
DOWNLOAD EBOOKThe book is an outcome of the author’s active professional involvement in research, manufacture and consultancy in the field of cement chemistry and process engineering. This multidisciplinary title on cement production technology covers the entire process spectrum of cement production, starting from extraction and winning of natural raw materials to the finished products including the environmental impacts and research trends. The book has an overtone of practice supported by the back-up principles.
Author: J.P. Saxena
Publisher: CRC Press
Published: 2009-10-12
Total Pages: 0
ISBN-13: 9788188305957
DOWNLOAD EBOOKStructured into fourteen chapters, this volume covers various aspects of kiln maintenance and deals with the wear of components, operational parameters and their impact on the condition of the kiln, maintenance-friendly design considerations of kiln components, on-line techniques for condition monitoring, repair during operation, effective management of a kiln shutdown, and some management approaches. It presents systematic analyses of the problems encountered during the life span of the kilns and suggests appropriate method(s) to tackle them and meet the needs of engineers and operators involved. Written in simple language, containing a good blend of theory and practice, and supported with practical reference tables and figures, this book is intended for engineers, operators and maintenance workers working with cement kilns. The author, Dr. J.P. Saxena is an absolute expert in the field.
Author: Kurt E. Peray
Publisher:
Published: 1979
Total Pages: 416
ISBN-13:
DOWNLOAD EBOOKThis unique handbook contains the most essential engineering formulas used in the cement manufacturing process. All formulas are presented in both English and metric systems of units. Examples are given to familiarize the reader with the usefulness of these formulas. The book can be used as a text manual for courses in cement technology, and as a reference for solving operating problems. The book is equally valuable for the manager supervisor, chemist, and operator as it is to the cement plant engineer.
Author: Meena Marafi
Publisher: Elsevier
Published: 2017-01-18
Total Pages: 470
ISBN-13: 0444638857
DOWNLOAD EBOOKHandbook of Spent Hydroprocessing Catalysts, Second Edition, covers all aspects of spent hydroprocessing catalysts, both regenerable and non-regenerable. It contains detailed information on hazardous characteristics of spent and regenerated catalysts. The information forms a basis for determining processing options to make decisions on whether spent catalysts can be either reused on refinery site after regeneration or used as the source of new materials. For non-regenerable spent catalysts, attention is paid to safety and ecological implications of utilizing landfill and other waste handling and storage options to ensure environmental acceptance. As such, this handbook can be used as a benchmark document to develop threshold limits of regulated species. - Includes experimental results and testing protocols which serve as a basis for the development of methodologies for the characterization of solid wastes - Presents a database which assists researchers in selecting/designing research projects on spent catalysts, i.e., regeneration vs. rejuvenation and metal reclamation - Provides the environmental laws, acts, and liabilities to raise awareness in safety and health issues in all aspects of spent catalysts - Contains solid waste management procedures specific to hydroprocessing that serve as a model for designing research projects in other solid waste areas
Author: James G. Speight
Publisher: Gulf Professional Publishing
Published: 2014-01-03
Total Pages: 201
ISBN-13: 0128000899
DOWNLOAD EBOOKWorld gasification capacity is expected to grow by more than 70% by 2015. While gasification is not a new process, the higher price in crude has lead operators and refineries to look at all possible coal-based technologies for energy conversion, and with the flow of heavy oil, tar sands and other unconventional feedstocks making their way to the refineries for processing, refinery managers and engineers alike must be made aware of how to process these uncommon energy sources. Gasification of Unconventional Feedstocks addresses these unfamiliar feeds and provides a quick and up-to-date reference on the background, process technology and downstream applications required to help refineries maximize profits turning low-value feedstock to beneficial syngas and other fuel products. Clear and comprehensive, Gasification of Unconventional Feedstocks provides engineers and refinery managers with the tools needed to quickly adapt to the more unconventional feedstocks and still maximize their refineries potential. - Get up to speed on how to adjust your refinery's processing to unconventional feedstocks - Understand the technology necessary to safely and effectively manage unfamiliar feeds - Turn low-value product to profit quickly with must-have tips and rules of thumb
