Rapid Tooling Guidelines for Sand Casting describes the guidelines for the sand casting industry in using rapid tooling processes. Topics in the seven chapters include sand casting processes, tool design and construction, fast freeform fabrication processes, rapid tooling processes, sand casting dimension control, rapid tooling evaluation methods and decision making processes. Twelve case studies will also be examined in the book.
Each chapter of Professor Cambell's new book Castings Practice will take a look at one of his 10 rules. It is to be expected that the Rules wil one day be taken as an outline or blueprint for an international specification on the methods for making reliable castings.John Cambell has over two decades of experience in the casting industry and is the author of over 40 technical papers and patents. He has become well-known in the foundry industry as the originator of the Cosworth casting process, which is becoming accepted throughout the world as a new production process for the casting of cylinder heads and blocks. He is now Federal Mogul Professor of Casting Technology at the University of Birmingham.* Must-follow rules of castings, from one of the world's leading experts* Companion volume to the renowned book 'Castings' * Accessible and direct, provides essential information for students of metallurgy and foundry professionals alike
This book, Casting Processes and Modelling of Metallic Materials, explores the various casting and modelling activities related to metallic alloy systems. The book provides results of research work conducted by experts from all over the globe to add to the research community in the era of the casting process and modelling. The book was edited by two experts in the field of materials science and modelling, Dr. Abdallah and Dr. Aldoumani, whom both have several publications in peer-reviewed journals, worldwide conferences, and scientific books. The book introduces the casting processes and then discusses the various issues and possible solutions. Over the past years, various models have been proposed and utilized to predict the performance of castings. Some of these models proved to be accurate whereas others failed to predict the casting performance. The strength of any predictive tool depends on the employment of physically meaningful parameters that replicate the real-life conditions. This has been illustrated in the current book with such predictive models and finite element (FE) modelling to illustrate the behaviour of castings in real-life conditions.
Manufacturing Process Selection Handbook provides engineers and designers with process knowledge and the essential technological and cost data to guide the selection of manufacturing processes early in the product development cycle. Building on content from the authors' earlier introductory Process Selection guide, this expanded handbook begins with the challenges and benefits of identifying manufacturing processes in the design phase and appropriate strategies for process selection. The bulk of the book is then dedicated to concise coverage of different manufacturing processes, providing a quick reference guide for easy comparison and informed decision making. For each process examined, the book considers key factors driving selection decisions, including: - Basic process descriptions with simple diagrams to illustrate - Notes on material suitability - Notes on available process variations - Economic considerations such as costs and production rates - Typical applications and product examples - Notes on design aspects and quality issues Providing a quick and effective reference for the informed selection of manufacturing processes with suitable characteristics and capabilities, Manufacturing Process Selection Handbook is intended to quickly develop or refresh your experience of selecting optimal processes and costing design alternatives in the context of concurrent engineering. It is an ideal reference for those working in mechanical design across a variety of industries and a valuable learning resource for advanced students undertaking design modules and projects as part of broader engineering programs. - Provides manufacturing process information maps (PRIMAs) provide detailed information on the characteristics and capabilities of 65 processes in a standard format - Includes process capability charts detailing the processing tolerance ranges for key material types - Offers detailed methods for estimating costs, both at the component and assembly level
Understanding materials, their properties and behavior is fundamental to engineering design, and a key application of materials science. Written for all students of engineering, materials science and design, this book describes the procedures for material selection in mechanical design in order to ensure that the most suitable materials for a given application are identified from the full range of materials and section shapes available. Fully revised and expanded for this third edition, Materials Selection in Mechanical Design is recognized as one of the leading texts, and provides a unique and genuinely innovative resource. Features new to this edition • New chapters on topics including process selection, material and shape selection, design of hybrid materials, environmental factors and industrial design.• Reader-friendly approach and attractive, easy to use two-color presentation.• The methods developed in the book are implemented in Granta Design's widely used CES Educational software.Materials are introduced through their properties; materials selection charts (now available on line) capture the important features of all materials, allowing rapid retrieval of information and application of selection techniques. Merit indices, combined with charts, allow optimization of the materials selection process. Sources of material property data are reviewed and approaches to their use are given. Material processing and its influence on the design are discussed. New chapters on environmental issues, industrial engineering and materials design are included, as are new worked examples, and exercise materials. New case studies have been developed to further illustrate procedures and to add to the practical implementation of the text. The new edition of the leading materials selection text Expanded and fully revised throughout, with new material on key emerging topics, an even more student-friendly approach, and attractive, easy to use two-color presentation
This textbook covers in detail digitally-driven methods for adding materials together to form parts. A conceptual overview of additive manufacturing is given, beginning with the fundamentals so that readers can get up to speed quickly. Well-established and emerging applications such as rapid prototyping, micro-scale manufacturing, medical applications, aerospace manufacturing, rapid tooling and direct digital manufacturing are also discussed. This book provides a comprehensive overview of additive manufacturing technologies as well as relevant supporting technologies such as software systems, vacuum casting, investment casting, plating, infiltration and other systems. Reflects recent developments and trends and adheres to the ASTM, SI and other standards; Includes chapters on topics that span the entire AM value chain, including process selection, software, post-processing, industrial drivers for AM, and more; Provides a broad range of technical questions to ensure comprehensive understanding of the concepts covered.
Rapid prototyping is an exciting new technology used to create physical models and functional prototypes directly from CAD models. Rapid tooling concerns the production of tooling using parts manufactured by rapid prototyping. The book describes the characteristics and capabilities of the main known rapid prototyping processes. It covers in detail various commercially available processes such as: Stereolithography (SLA), Selective Laser Sintering (SLS), and others. The text places a strong emphasis on practical applications and contains an abundance of photographs and diagrams to illustrate clearly the principles of the machines and processes involved.
Rapid Prototyping (RP) has revolutionized the landscape of how prototypes and products are made and small batch manufacturing carried out. This book gives a comprehensive coverage of RP and rapid tooling processes, data formats and applications. A CD-ROM, included in the book, presents RP and its principles in an interactive way to augment the learning experience.Special features:
