Processes and Design for Manufacturing
Processes and Design for Manufacturing

Author: Sherif D. El Wakil

Publisher: Brooks/Cole

Published: 1998

Total Pages: 0

ISBN-13: 9780534951658

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This book provides comprehensive and in-depth coverage of manufacturing processes from the standpoint of the product designer. Reflecting a growing need in industry and education for design-driven instruction, this book demonstrates the importance of considering the selection of manufacturing method early in the design process, illustrating how the selection of method directly affects the geometric characteristics of products. Beginning with a study of the design process itself in Chapter 1, readers are taken through the product development process, with concurrent engineering presented in Chapter 2 (new to this Second Edition) and cost - as a factor affecting design and manufacturability - covered in a new Chapter 11. Augmenting the book's design orientation are new chapters on design for assemble (Chapter 12) and environmentally conscious design and manufacturing (Chapter 13). The book also includes a wealth of worked-out design examples and design projects (in Chapters 3-11), and an appendix on materials engineering that explains how materials are selected in the design of products. This book provides engineers and product designers with solidly quantitative, design-driven discussion of manufacturing processes that supports a systems approach to manufacturing.

Manufacturing Processes for Design Professionals
Manufacturing Processes for Design Professionals

Author: Rob Thompson

Publisher: Thames & Hudson

Published: 2007-11-30

Total Pages: 528

ISBN-13: 0500776334

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An encyclopaedic guide to production techniques and materials for product and industrial designers, engineers, and architects. Today's product designers are presented with a myriad of choices when creating their work and preparing it for manufacture. They have to be knowledgeable about a vast repertoire of processes, ranging from what used to be known as traditional "crafts" to the latest technology, to enable their designs to be manufactured effectively and efficiently. Information on the internet about such processes is often unreliable, and search engines do not usefully organize material for designers. This fundamental new resource explores innovative production techniques and materials that are having an impact on the design industry worldwide. Organized into four easily referenced parts—Forming, Cutting, Joining, and Finishing—over seventy manufacturing processes are explained in depth with full technical descriptions; analyses of the typical applications, design opportunities, and considerations each process offers; and information on cost, speed, and environmental impact. The accompanying step-by-step case studies look at a product or component being manufactured at a leading international supplier. A directory of more than fifty materials includes a detailed technical profile, images of typical applications and finishes, and an overview of each material's design characteristics. With some 1,200 color photographs and technical illustrations, specially commissioned for this book, this is the definitive reference for product designers, 3D designers, engineers, and architects who need a convenient, highly accessible, and practical reference.

Design for Manufacturing
Design for Manufacturing

Author: Corrado Poli

Publisher: Elsevier

Published: 2001-11-29

Total Pages: 409

ISBN-13: 0080503942

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Design for Manufacturing assists anyone not familiar with various manufacturing processes in better visualizing and understanding the relationship between part design and the ease or difficulty of producing the part. Decisions made during the early conceptual stages of design have a great effect on subsequent stages. In fact, quite often more than 70% of the manufacturing cost of a product is determined at this conceptual stage, yet manufacturing is not involved. Through this book, designers will gain insight that will allow them to assess the impact of their proposed design on manufacturing difficulty. The vast majority of components found in commercial batch-manufactured products, such as appliances, computers and office automation equipment are either injection molded, stamped, die cast, or (occasionally) forged. This book emphasizes these particular, most commonly implemented processes. In addition to chapters on these processes, the book touches upon material process selection, general guidelines for determining whether several components should be combined into a single component or not, communications, the physical and mechanical properties of materials, tolerances, and inspection and quality control. In developing the DFM methods presented in this book, he has worked with over 30 firms specializing in injection molding, die-casting, forging and stamping. - Implements a philosophy which allows for easier and more economic production of designs - Educates designers about manufacturing - Emphasizes the four major manufacturing processes

Manufacturing and Design
Manufacturing and Design

Author: Erik Tempelman

Publisher: Elsevier

Published: 2014-03-03

Total Pages: 310

ISBN-13: 0080999263

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Manufacturing and Design presents a fresh view on the world of industrial production: thinking in terms of both abstraction levels and trade-offs. The book invites its readers to distinguish between what is possible in principle for a certain process (as determined by physical law); what is possible in practice (the production method as determined by industrial state-of-the-art); and what is possible for a certain supplier (as determined by its production equipment). Specific processes considered here include metal forging, extrusion, and casting; plastic injection molding and thermoforming; additive manufacturing; joining; recycling; and more. By tackling the field of manufacturing processes from this new angle, this book makes the most out of a reader's limited time. It gives the knowledge needed to not only create well-producible designs, but also to understand supplier needs in order to find the optimal compromise. Apart from improving design for production, this publication raises the standards of thinking about producibility. - Emphasizes the strong link between product design and choice of manufacturing process - Introduces the concept of a "production triangle" to highlight tradeoffs between function, cost, and quality for different manufacturing methods - Balanced sets of questions are included to stimulate the reader's thoughts - Each chapter ends information on the production methods commonly associated with the principle discussed, as well as pointers for further reading - Hints to chapter exercises and an appendix on long exercises with worked solutions available on the book's companion site: http://booksite.elsevier.com/9780080999227/

Product Design for Manufacture and Assembly, Third Edition
Product Design for Manufacture and Assembly, Third Edition

Author: Geoffrey Boothroyd

Publisher: CRC Press

Published: 2010-12-08

Total Pages: 710

ISBN-13: 1420089277

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Hailed as a groundbreaking and important textbook upon its initial publication, the latest iteration of Product Design for Manufacture and Assembly does not rest on those laurels. In addition to the expected updating of data in all chapters, this third edition has been revised to provide a top-notch textbook for university-level courses in product design and manufacturing design. The authors have added a comprehensive set of problems and student assignments to each chapter, making the new edition substantially more useful. See what’s in the Third Edition: Updated case studies on the application of DFMA techniques Extended versions of the classification schemes of the features of products that influence the difficulty of handling and insertion for manual, high-speed automatic, and robot assembly Discussions of changes in the industry such as increased emphasis on the use of surface mount devices New data on basic manufacturing processes Coverage of powder injection molding Recognized as international experts on the re-engineering of electro-mechanical products, the methods and guidelines developed by Boothroyd, Dewhurst, and Knight have been documented to provide significant savings in the product development process. Often attributed with creating a revolution in product design, the authors have been working in product design manufacture and assembly for more than 25 years. Based on theory yet highly practical, their text defines the factors that influence the ease of assembly and manufacture of products for a wide range of the basic processes used in industry. It demonstrates how to develop competitive products that are simpler in configuration and easier to manufacture with reduced overall costs.

Design of Clothing Manufacturing Processes
Design of Clothing Manufacturing Processes

Author: Jelka Geršak

Publisher: Elsevier

Published: 2013-07-31

Total Pages: 323

ISBN-13: 0857097830

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The era of mass manufacturing of clothing and other textile products is coming to an end; what is emerging is a post-industrial production system that is able to achieve the goal of mass-customised, low volume production, where the conventional borders between product design, production and user are beginning to merge. To continue developing knowledge on how to design better products and services, we need to design better clothing manufacturing processes grounded in science, technology, and management to help the clothing industry to compete more effectively. Design of clothing manufacturing processes reviews key issues in the design of more rapid, integrated and flexible clothing manufacturing processes.The eight chapters of the book provide a detailed coverage of the design of clothing manufacturing processes using a systematic approach to planning, scheduling and control. The book starts with an overview of standardised clothing classification systems and terminologies for individual clothing types. Chapter 2 explores the development of standardised sizing systems. Chapter 3 reviews the key issues in the development of a garment collection. Chapters 4 to 7 discuss particular aspects of clothing production, ranging from planning and organization to monitoring and control. Finally, chapter 8 provides an overview of common quality requirements for clothing textile materials.Design of clothing manufacturing processes is intended for R&D managers, researchers, technologists and designers throughout the clothing industry, as well as academic researchers in the field of clothing design, engineering and other aspects of clothing production. - Considers in detail the design of sizing and classification systems - Discusses the planning required in all aspects of clothing production from design and pattern making to manufacture - Overviews the management of clothing production and material quality requirements

Additive Manufacturing
Additive Manufacturing

Author: Steinar Westhrin Killi

Publisher: CRC Press

Published: 2017-09-07

Total Pages: 308

ISBN-13: 1351767488

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Additive manufacturing has matured from rapid prototyping through the now popular and "maker"-oriented 3D printing, recently commercialized and marketed. The terms describing this technology have changed over time, from "rapid prototyping" to "rapid manufacturing" to "additive manufacturing," which reflects largely a focus on technology. This book discusses the uptake, use, and impact of the additive manufacturing and digital fabrication technology. It augments technical and business-oriented trends with those in product design and design studies. It includes a mix of disciplinary and transdisciplinary trends and is rich in case and design material. The chapters cover a range of design-centered views on additive manufacturing that are rarely addressed in the main conferences and publications, which are still mostly, and importantly, concerned with tools, technologies, and technical development. The chapters also reflect dialogues about transdisciplinarity and the inclusion of domains such as business and aesthetics, narrative, and technology critique. This is a great textbook for graduate students of design, engineering, computer science, marketing, and technology and also for those who are not students but are curious about and interested in what 3D printing really can be used for in the near future.

Advances in Composites Manufacturing and Process Design
Advances in Composites Manufacturing and Process Design

Author: Philippe Boisse

Publisher: Woodhead Publishing

Published: 2015-07-29

Total Pages: 493

ISBN-13: 1782423206

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The manufacturing processes of composite materials are numerous and often complex. Continuous research into the subject area has made it hugely relevant with new advances enriching our understanding and helping us overcome design and manufacturing challenges. Advances in Composites Manufacturing and Process Design provides comprehensive coverage of all processing techniques in the field with a strong emphasis on recent advances, modeling and simulation of the design process. Part One reviews the advances in composite manufacturing processes and includes detailed coverage of braiding, knitting, weaving, fibre placement, draping, machining and drilling, and 3D composite processes. There are also highly informative chapters on thermoplastic and ceramic composite manufacturing processes, and repairing composites. The mechanical behaviour of reinforcements and the numerical simulation of composite manufacturing processes are examined in Part Two. Chapters examine the properties and behaviour of textile reinforcements and resins. The final chapters of the book investigate finite element analysis of composite forming, numerical simulation of flow processes, pultrusion processes and modeling of chemical vapour infiltration processes. - Outlines the advances in the different methods of composite manufacturing processes - Provides extensive information on the thermo-mechanical behavior of reinforcements and composite prepregs - Reviews numerical simulations of forming and flow processes, as well as pultrusion processes and modeling chemical vapor infiltration

Design for Advanced Manufacturing: Technologies and Processes
Design for Advanced Manufacturing: Technologies and Processes

Author: LaRoux K. Gillespie

Publisher: McGraw Hill Professional

Published: 2017-05-12

Total Pages: 600

ISBN-13: 1259587460

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Cutting-edge coverage of the new processes, materials, and technologies that are revolutionizing the manufacturing industry Expertly edited by a past president of the Society of Manufacturing Engineers, this state-of-the-art resource picks up where the bestselling Design for Manufacturability Handbook left off. Within its pages, readers will find detailed, clearly written coverage of the materials, technologies, and processes that have been developed and adopted in the manufacturing industry over the past sixteen years. More than this, the book also includes hard-to-find technical guidance and application information that can be used on the job to actually apply these cutting-edge processes and technologies in a real-world setting. Essential for manufacturing engineers and designers, Design for Advanced Manufacturing is enhanced by a host of international contributors, making the book a true global resource. • Information on the latest technologies and processes such as 3-D printing, nanotechnology, laser cutting, prototyping, additive manufacturing, and CAD/CAM software tools • Coverage of new materials including nano, smart, and shape-memory alloys, in steels, glass, plastics, and composites

Design for Manufacturing and Assembly
Design for Manufacturing and Assembly

Author: O. Molloy

Publisher: Springer Science & Business Media

Published: 2012-12-06

Total Pages: 220

ISBN-13: 1461557852

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In order to compete in the current commercial environment companies must produce greater product variety, at lower cost, all within a reduced product life cycle. To achieve this, a concurrent engineering philosophy is often adopted. In many cases the main realization of this is Design for Manufacture and Assembly (DFM/A). There is a need for in-depth study of the architectures for DFM/A systems in order that the latest software and knowledge-based techniques may be used to deliver the DFM/A systems of tomorrow. This architecture must be based upon complete understanding of the issues involved in integrating the design and manufacturing domains. This book provides a comprehensive view of the capabilities of advanced DFM/A systems based on a common architecture.