Process Modelling of Metal Forming and Thermomechanical Treatment

Process Modelling of Metal Forming and Thermomechanical Treatment

Author: Claudio R. Boer

Publisher: Springer Science & Business Media

Published: 2012-12-06

Total Pages: 427

ISBN-13: 3642827888

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It is the objective of the series IIMaterials Research and Engineeringll to publish information on technical facts and pro cesses together with specific scientific models and theories. Fundamental considerations assist in the recognition of the origin of properties and the roots of processes. By providing a higher level of understanding, such considerations form the basis for further improving the quality of both traditional and future engineering materials, as well as the efficiency of industrial operations. In a more general sense, theory helps to integrate facts into a framework which ties relations between physical equilibria and mechanisms on the one hand, product development and econo mical competition on the other. Aspects of environmental compati bili ty, conservation of resources and of socio-cul tural inter action form the final horizon - a subject treated in the first ll volume of this series, IIMaterials in World Perspective . The four authors of the present book endeavor to present a comprehensive picture of process modelling in the important field of metal forming and thermomechanical treatment. The reader will be introduced to the rapidly-growing new field of application of computer-aided numerical methods to the quanti tative simulation of complex technical processes. Extensive use is made of the state of scientific knowledge related to materials behavior under mechanical stress and thermal treat ment.


Numerical Modelling and Simulation of Metal Processing

Numerical Modelling and Simulation of Metal Processing

Author: Christof Sommitsch

Publisher: MDPI

Published: 2021-08-16

Total Pages: 374

ISBN-13: 303651080X

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This book deals with metal processing and its numerical modelling and simulation. In total, 21 papers from different distinguished authors have been compiled in this area. Various processes are addressed, including solidification, TIG welding, additive manufacturing, hot and cold rolling, deep drawing, pipe deformation, and galvanizing. Material models are developed at different length scales from atomistic simulation to finite element analysis in order to describe the evolution and behavior of materials during thermal and thermomechanical treatment. Materials under consideration are carbon, Q&T, DP, and stainless steels; ductile iron; and aluminum, nickel-based, and titanium alloys. The developed models and simulations shall help to predict structure evolution, damage, and service behavior of advanced materials.


Materials Testing for the Metal Forming Industry

Materials Testing for the Metal Forming Industry

Author: Klaus Pƶhlandt

Publisher: Springer Science & Business Media

Published: 2012-12-06

Total Pages: 239

ISBN-13: 3642502415

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This book is addressed to both research scientists at universities and technical institutes and to engineers in the metal forming industry. It is based upon the author's experience as head of the Materials Science Department of the In stitut fUr Umformtechnik at the University of Stuttgart. The book deals with materials testing for the special demands of the metal for ming industry. The general methods of materials testing, as far as they are not directly related to metal forming, are not considered in detail since many books are available on this subject. Emphasis is put on the determination of processing properties of metallic materials in metal forming, i. e. the forming behavior. This includes the evaluation of stress-strain curves by tensile, up setting or torsion tests as well as determining the limits of formability. Among these subjects, special emphasis has been laid upon recent developments in the field of compression and torsion testing. The transferability of test results is discussed. Some testing methods for the functional properties of workpieces in the final state after metal forming are described. Finally, methods of testing tool materials for bulk metal forming are treated. Testing methods for surface properties and tribological parameters have not been included. The emphasis is put on the deformation of the specimens. Prob lems related to the testing machines and measuring techniques as well as the use of computers are only considered in very few cases deemed necessary.


Thermal-Mechanical Modelling of the Flat Rolling Process

Thermal-Mechanical Modelling of the Flat Rolling Process

Author: Maciej Pietrzyk

Publisher: Springer Science & Business Media

Published: 2012-12-06

Total Pages: 212

ISBN-13: 3642843255

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Flat rolling is considered to be one of the most important and most widely used metal forming processes. This book emphasizes the importance of mathematical simulation of this process in the light of the ever in- creasing need for quality improvements through automation. Mathematical models of the hot, warm and cold rolling processes are discussed, compared and critically evaluated. Engineers in the steel industry will find this book particularly useful in their everyday work.


Metal Forming and the Finite-Element Method

Metal Forming and the Finite-Element Method

Author: the late Shiro Kobayashi

Publisher: Oxford University Press

Published: 1989-03-09

Total Pages: 398

ISBN-13: 0195364570

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The application of computer-aided design and manufacturing techniques is becoming essential in modern metal-forming technology. Thus process modeling for the determination of deformation mechanics has been a major concern in research . In light of these developments, the finite element method--a technique by which an object is decomposed into pieces and treated as isolated, interacting sections--has steadily assumed increased importance. This volume addresses advances in modern metal-forming technology, computer-aided design and engineering, and the finite element method.


Numerical Techniques

Numerical Techniques

Author: P. Spilling

Publisher: CRC Press

Published: 2023-05-09

Total Pages: 237

ISBN-13: 1000940624

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This volume includes the proceedings of the Seventh Seminar in a Series Sponsored and Organised by the Materials Science, Materials Engineering and Continuing Education Committees of the Institute of Metals held in London on 6 December 1989. This seventh and last volume in the series attempts to review some of the many areas in which numerical methods can be applied as basic tools for the solution of metallurgical problems and to provide a grounding in the principles involved.


Modelling Hot Deformation of Steels

Modelling Hot Deformation of Steels

Author: John G. Lenard

Publisher: Springer Science & Business Media

Published: 2013-04-17

Total Pages: 154

ISBN-13: 3642525156

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Computer Aided Engineering may be defined as an approach to solving tech nological problems in which most or all of the steps involved are automated through the use of computers, data bases and mathematical models. The success of this ap proach, considering hot forming, is tied very directly to an understanding of material behaviour when subjected to deformation at high temperatures. There is general agreement among engineers that not enough is known about that topic -and this gave the initial impetus for the project described in the present study. The authors secured a research grant from NATO (Special Research Grant #390/83) with a mandate to study the "State-of-the-Art of Controlled Rolling". What follows is the result of that study. There are five chapters in this Monograph. The first one, entitled "State-of-the Art of Controlled Rolling" discusses industrial and laboratory practices and research designed to aid in the development of microalloyed steels of superior quality. Follow ing this is the chapter "Methods of Determining Stress-Strain Curves at Elevated Temperatures". The central concern here is the material's resistance to deformation or in other words, its flow strength, the knowledge of which is absolutely essential for the efficient and economical utilization of the computers controlling the rolling process.


Diffraction from Materials

Diffraction from Materials

Author: Lyle H. Schwartz

Publisher: Springer Science & Business Media

Published: 2013-04-17

Total Pages: 603

ISBN-13: 3642829279

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The atomic arrangements in condensed matter play an ever increasing role in many areas of science and technology - Materials Science and Engineering, Chemistry, Physics, Geology, Biology and Electrical, Civil, Mechanidtl and Chemical Engineering. Exciting discoveries in these fields in this century often stemmed from studies of these arrangements using diffraction: the structure and functions of DNA and other biological molecules, the configuration of polymer chains, the crystalline nature of metals and their imperfections, semiconductors and insulators, and -the links between their structures, their defects and material properties, and the interaction between materials and the environment. The broad, interdisciplinary character of diffraction studies makes them particularly exciting. With new tools such as the high-resolution electron microscope, new detectors, new techniques (such as EXAFS and glancing angle diffraction) and the new sources, the horizons of this field greatly expanded in the 1950's and 60's. Pulsed neutron sources and high intensity storage rings that came on the scene in the late 70's have opened up possibilities for new study to such vast horizons that it is hard to sit here writing this - there's so much to be done! Within the walls bounding each field of science or engineering, diffraction and structure is only one specialty. It is too easy for this topic to be developed in such a narrow way that sight is lost of the basic principles and broad possibilities.


Handbook of Metallurgical Process Design

Handbook of Metallurgical Process Design

Author: George E. Totten

Publisher: CRC Press

Published: 2004-05-25

Total Pages: 992

ISBN-13: 9780203970928

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Reviewing an extensive array of procedures in hot and cold forming, casting, heat treatment, machining, and surface engineering of steel and aluminum, this comprehensive reference explores a vast range of processes relating to metallurgical component design-enhancing the production and the properties of engineered components while reducing manufacturing costs. It surveys the role of computer simulation in alloy design and its impact on material structure and mechanical properties such as fatigue and wear. It also discusses alloy design for various materials, including steel, iron, aluminum, magnesium, titanium, super alloy compositions and copper.