To achieve environmental sustainability in industrial plants, resource conservation activities such as material recovery have begun incorporating process integration techniques for reusing and recycling water, utility gases, solvents, and solid waste. Process Integration for Resource Conservation presents state-of-the-art, cost-effective techniques
Sustainable Design through Process Integration: Fundamentals and Applications to Industrial Pollution Prevention, Resource Conservation, and Profitability Enhancement, Second Edition, is an important textbook that provides authoritative, comprehensive, and easy-to-follow coverage of the fundamental concepts and practical techniques on the use of process integration to maximize the efficiency and sustainability of industrial processes. The book is ideal for adoption in process design and sustainability courses. It is also a valuable guidebook to process, chemical, and environmental engineers who need to improve the design, operation, performance, and sustainability of industrial plants. The book covers pressing and high growth topics, including benchmarking process performance, identifying root causes of problems and opportunities for improvement, designing integrated solutions, enhancing profitability, conserving natural resources, and preventing pollution. Written by one of the world's foremost authorities on integrated process design and sustainability, the new edition contains new chapters and updated materials on various aspects of process integration and sustainable design. The new edition is also packed with numerous new examples and industrial applications. - Allows the reader to methodically develop rigorous targets that benchmark the performance of industrial processes then develop cost-effective implementations - Contains state-of-the-art process integration and improvement approaches and techniques including graphical, algebraic, and mathematical methods - Covers topics and applications that include profitability enhancement, mass and energy conservation, synthesis of innovative processes, retrofitting of existing systems, design and assessment of water, energy, and water-energy-nexus systems, and reconciliation of various sustainability objectives
Presents comprehensive coverage of process intensification and integration for sustainable design, along with fundamental techniques and experiences from the industry Drawing from fundamental techniques and recent industrial experiences, this book discusses the many developments in process intensification and integration and focuses on increasing sustainability via several overarching topics such as Sustainable Manufacturing, Energy Saving Technologies, and Resource Conservation and Pollution Prevention Techniques. Process Intensification and Integration for Sustainable Design starts discussions on: shale gas as an option for the production of chemicals and challenges for process intensification; the design and techno-economic analysis of separation units to handle feedstock variability in shale gas treatment; RO-PRO desalination; and techno-economic and environmental assessment of ultrathin polysulfone membranes for oxygen-enriched combustion. Next, it looks at process intensification of membrane-based systems for water, energy, and environment applications; the design of internally heat-integrated distillation column (HIDiC); and graphical analysis and integration of heat exchanger networks with heat pumps. Decomposition and implementation of large-scale interplant heat integration is covered, as is the synthesis of combined heat and mass exchange networks (CHAMENs) with renewables. The book also covers optimization strategies for integrating and intensifying housing complexes; a sustainable biomass conversion process assessment; and more. Covers the many advances and changes in process intensification and integration Provides side-by-side discussions of fundamental techniques and recent industrial experiences to guide practitioners in their own processes Presents comprehensive coverage of topics relevant, among others, to the process industry, biorefineries, and plant energy management Offers insightful analysis and integration of reactor and heat exchanger network Looks at optimization of integrated water and multi-regenerator membrane systems involving multi-contaminants Process Intensification and Integration for Sustainable Design is an ideal book for process engineers, chemical engineers, engineering scientists, engineering consultants, and chemists.
This book provides a comprehensive treatment of carbon emissions pinch analysis (CEPA), covering the fundamentals as well as more advanced variants based on mathematical programming. A significant portion of the book is dedicated to case studies that provide a range of examples to demonstrate how CEPA can be applied to practical energy planning problems. Selected chapters also include electronic supplements (e.g., spreadsheet templates and software code) to aid the reader in applying these methods to new sets of data. This book is ideal for academic researchers and graduate students interested in carbon-constrained energy planning models and applications. This book: Provides essential information on CEPA and mathematical programming Gives illustrative examples and case studies drawn from contemporary climatic issues Covers state-of-the-art methodological developments Applications in various countries Offers additional support through supplementary spreadsheet templates and software code
This book is a compilation of the various recently developed techniques emphasizing better chemical processes and products, with state-of-the-art contributions by world-renowned leaders in process design and optimization. It covers various areas such as grass-roots design, retrofitting, continuous and batch processing, energy efficiency, separations, and pollution prevention, striking a balance between fundamental techniques and applications. The book also contains industrial applications and will serve as a good compilation of recent industrial experience for which the process design and optimization techniques were applied to enhance sustainability. Academic researchers and industrial practitioners will find this book useful as a review of systematic approaches and best practices in sustainable design and optimization of industrial processes. The book is accompanied by some electronic supplements (i.e., models and programs) for selected chapters.
Since its first development in the 1970s, Process Integration (PI) has become an important methodology in achieving more energy efficient processes. This pioneering handbook brings together the leading scientists and researchers currently contributing to PI development, pooling their expertise and specialist knowledge to provide readers with a comprehensive and up-to-date guide to the latest PI research and applications. After an introduction to the principles of PI, the book reviews a wide range of process design and integration topics ranging from heat and utility systems to water, recycling, waste and hydrogen systems. The book considers Heat Integration, Mass Integration and Extended PI as well as a series of applications and case studies. Chapters address not just operating and capital costs but also equipment design and operability issues, through to buildings and supply chains. With its distinguished editor and international team of expert contributors, Handbook of Process Integration (PI) is a standard reference work for managers and researchers in all energy-intensive industries, as well as academics with an interest in them, including those designing and managing oil refineries, petrochemical and power plants, as well as paper/pulp, steel, waste, food and drink processors. This pioneering handbook provides a comprehensive and up-to-date guide to the latest process integration research and applications Reviews a wide range of process design and integration topics ranging from heat and utility systems to water, recycling, waste and hydrogen systems Chapters also address equipment design and operability issues, through to buildings and supply chains
Pinch Analysis for Energy and Carbon Footprint Reduction is the only dedicated pinch analysis and process integration guide, covering a breadth of material from foundational knowledge to in-depth processes. Readers are introduced to the main concepts of pinch analysis, the calculation of energy targets for a given process, the pinch temperature, and the golden rules of pinch-based design to meet energy targets. More advanced topics include the extraction of stream data necessary for a pinch analysis, the design of heat exchanger networks, hot and cold utility systems, combined heat and power (CHP), refrigeration, batch- and time-dependent situations, and optimization of system operating conditions, including distillation, evaporation, and solids drying. This new edition offers tips and techniques for practical applications, supported by several detailed case studies. Examples stem from a wide range of industries, including buildings and other non-process situations. This reference is a must-have guide for chemical process engineers, food and biochemical engineers, plant engineers, and professionals concerned with energy optimization, including building designers. - Covers practical analysis of both new and existing processes - Teaches readers to extract the stream data necessary for a pinch analysis and describes the targeting process in depth; includes a downloadable spreadsheet to calculate energy targets - Demonstrates how to achieve the targets by heat recovery, utility system design, and process change - Updated to include carbon footprint, water and hydrogen pinch, developments in industrial applications and software, site data reconciliation, additional case studies, and answers to selected exercises
The environmental impact of industrial waste is one of the most serious challenges facing the chemical process industries. From a focus on end-of-pipe treatment in the 1970s, chemical manufacturers have increasinglyimplemented pollution prevention policies in which pollutants are mitigated at the source or separated and recovered and then reused or sold. This book is the first to present systematic techniques for cost-effective pollution prevention, altering what has been an art that depends on experience and subjective opinion into a science rooted in fundamental engineering principles and process integration. Step-by-step procedures are presented that are widely applicable to the chemical, petrochemical, petroleum, pharmaceutical, food, and metals industries. Various levels of sophistication ranging from graphical methods to algebraic procedures and mathematical optimization, numerous applications and case studies, and integrated software for optimizing waste recovery systems make Pollution Prevention through Process Integration: Systematic Design Tools a must read for a wide spectrum of practicing engineers, environmental scientists, plant managers, advanced undergraduate and graduate students, and researchers in the areas of pollution prevention andprocess integration. - Allows the reader to establish pollution-prevention targets for a process and then develop implementable, cost-effective solutions - Contains step-by-step procedures that can be applied to environmental problems in a wide variety of process industries - Integrates pollution prevention with other process objectives - Author is internationally recognized for pioneering work in developing mass integration science and technology
With growing global competition, the process industries must spare no effort in insuring continuous process improvement in terms of Increasing profitability; Conservation of resources and Prevention of pollution. The question is how can engineers achieve these goals for a given process with numerous units and streams? Until recently conventional approaches to process design and operation put emphasis only on individual units and parts of the process. A more powerful integrated approach was lacking. The new field of Process Integration looks towards the processing plant as a whole in its attempt to find solutions and improvements. Research over the past two decades has resulted in many techniques that allow engineers to better understand complex facilities and significantly enhance their performance. This textbook presents a comprehensive and authoritative treatment of the concepts, tools and applications of Process Integration. Emphasis is given to systematic ways of analyzing process performance. Graphical, algebraic and mathematical procedures are presented in detail. In addition to covering the fundamentals of the subject, the book also includes numerous case studies and examples that illustrate how Process Integration is solving actual industrial problems. - Systematic methodology for analyzing the process as an integrated system, identifying global insights of the process, and generating optimum strategies and solutions - Proper mix of fundamental principles, insightful tools, and industrial applications - Generic techniques that are applicable to a wide variety of processing facilities - Packed with case studies, practical tools, charts, tables, and performance criteria - Extensive bibliography to provide ready access to process integration literature - Excellent review of state-of-the-art technology, development trends, and future research directions
