Process and Plant Safety

Process and Plant Safety

Author: Ulrich Hauptmanns

Publisher: Springer

Published: 2014-08-13

Total Pages: 672

ISBN-13: 3642409547

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Accidents in technical installations are random events. Hence they cannot be totally avoided. Only the probability of their occurrence may be reduced and their consequences be mitigated. The book proceeds from hazards caused by materials and process conditions to indicating technical and organizational measures for achieving the objectives of reduction and mitigation. Qualitative methods for identifying weaknesses of design and increasing safety as well as models for assessing accident consequences are presented. The quantitative assessment of the effectiveness of safety measures is explained. The treatment of uncertainties plays a role there. They stem from the random character of the accident and from lacks of knowledge on some of the phenomena to be addressed. The reader is acquainted with the simulation of accidents, safety and risk analyses and learns how to judge the potential and limitations of mathematical modelling. Risk analysis is applied amongst others to “functional safety” and the determination of “appropriate distances” between industry and residential areas (land-use planning). This shows how it can be used as a basis for safety-relevant decisions. Numerous worked-out examples and case studies addressing real plants and situations deepen the understanding of the subjects treated and support self-study. Target groups Chemical and petrochemical industry, licensing authorities, testing and certification bodies, safety engineers, engineering , students of process, chemical and mechanical engineering as well as of industrial and engineering chemistry.


Safety in the Process Industries

Safety in the Process Industries

Author: Ralph King

Publisher: Elsevier

Published: 2016-06-06

Total Pages: 780

ISBN-13: 1483104990

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Safety in the Process Industries tackles safety issues concerning the process industry. The book covers the various hazards, policies, and safety measures in the process industry. The first part of the text presents policies and case histories. Part II discusses the various hazards present in the process industry, such as electrical, fire, explosives, corrosive chemicals, and hardware. Part III tackles hazard control in design and maintenance. Part IV deals with other related topics that concern safety, such as management, safety training, and emergency planning. The book will be of great help to individuals involved in the management, development, planning, design, construction, operation, inspection, and maintenance of a process plant.


Process and Plant Safety

Process and Plant Safety

Author: Jürgen Schmidt

Publisher: John Wiley & Sons

Published: 2012-05-14

Total Pages: 407

ISBN-13: 3527330275

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The safe operation of plants is of paramount importance in the chemical, petrochemical and pharmaceutical industries. Best practice in process and plant safety allows both the prevention of hazards and the mitigation of consequences. Safety Technology is continuously advancing to new levels and Computational Fluid Dynamics (CFD) is already successfully established as a tool to ensure the safe operation of industrial plants. With CFD tools, a great amount of knowledge can be gained as both the necessary safety measures and the economic operation of plants can be simultaneously determined. Young academics, safety experts and safety managers in all parts of the industry will henceforth be forced to responsibly judge these new results from a safety perspective. This is the main challenge for the future of safety technology. This book serves as a guide to elaborating and determining the principles, assumptions, strengths, limitations and application areas of utilizing CFD in process and plant safety, and safety management. The book offers recommendations relating to guidelines, procedures, frameworks and technology for creating a higher level of safety for chemical and petrochemical plants. It includes modeling aids and concrete examples of industrial safety measures for hazard prevention.


Process and Plant Safety

Process and Plant Safety

Author: Ulrich Hauptmanns

Publisher: Springer Nature

Published: 2020-10-01

Total Pages: 695

ISBN-13: 3662614847

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Accidents in industrial installations are random events. Hence they cannot be totally avoided. Only the probability of their occurrence may be reduced and their consequences be mitigated. The book proceeds from hazards caused by materials and process conditions to indicating engineered and organizational measures for achieving the objectives of reduction and mitigation. Qualitative methods for identifying weaknesses of design and increasing safety as well as models for assessing accident consequences are presented. The quantitative assessment of the effectiveness of safety measures is explained. The treatment of uncertainties plays a role there. They stem from the random character of the accident and from lacks of knowledge of some of the phenomena to be addressed. The reader is acquainted with the simulation of accidents, with safety and risk analyses and learns how to judge the potential and limitations of mathematical modelling. Risk analysis is applied amongst others to “functional safety” and the determination of “appropriate distances” between industry and residential areas (land-use planning). This shows how it can be used as a basis for safety-relevant decisions. Numerous worked-out examples and case studies addressing real plants and situations deepen the understanding of the subjects treated and support self-study.


Plant Guidelines for Technical Management of Chemical Process Safety

Plant Guidelines for Technical Management of Chemical Process Safety

Author: American Institute of Chemical Engineers. Center for Chemical Process Safety

Publisher: American Institute of Chemical Engineers

Published: 1992

Total Pages: 408

ISBN-13:

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Produced by the Center for Chemical Process Safety (CCPS), this volume provides examples of management systems for chemical process safety programs that are currently in place or that have been successfully used at chemical plants. The guidelines are directed toward all those individuals who are res


Plant Design and Operations

Plant Design and Operations

Author: Ian Sutton

Publisher: William Andrew

Published: 2014-10-06

Total Pages: 409

ISBN-13: 0323311474

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Plant Design and Operations provides practical guidance on the design, operation, and maintenance of process facilities. The book is based on years of hands-on experience gathered during the design and operation of a wide range of facilities in many different types of industry including chemicals, refining, offshore oil and gas, and pipelines. The book helps managers, engineers, operators, and maintenance specialists with advice and guidance that can be used right away in working situations. Each chapter provides information and guidance that can be used immediately. For example, the chapter on Energy Control Procedures describes seven levels of positive isolation — ranging from a closed block valve all the way to double block and bleed with line break. The Safety in Design chapter describes topics such as area classification, fire protection, stairways and platforms, fixed ladders, emergency showers, lighting, and alarms. Other areas covered in detail by the book include security, equipment, and transportation. A logical, practical guide to maintenance task organization is provided, from conducting a Job Hazards Analysis to the issue of a work permit, and to the shutdown and isolation of equipment. Common hazards are covered in detail, including flow problems, high pressure, corrosion, power failure, and many more. Provides information to managers, engineers, operators and maintenance personnel which is immediately applicable to their operations Supported by useful, real-world examples and experience from a wide range of facilities and industries Includes guidance on occupational health and safety, industrial hygiene and personal protective equipment


Guidelines for Inherently Safer Chemical Processes

Guidelines for Inherently Safer Chemical Processes

Author: CCPS (Center for Chemical Process Safety)

Publisher: John Wiley & Sons

Published: 2019-10-16

Total Pages: 413

ISBN-13: 1119529220

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Since the publication of the second edition several United States jurisdictions have mandated consideration of inherently safer design for certain facilities. Notable examples are the inherently safer technology (IST) review requirement in the New Jersey Toxic Chemical Prevention Act (TCPA), and the Inherently Safer Systems Analysis (ISSA) required by the Contra Costa County (California) Industrial Safety Ordinance. More recently, similar requirements have been proposed at the U.S. Federal level in the pending EPA Risk Management Plan (RMP) revisions. Since the concept of inherently safer design applies globally, with its origins in the United Kingdom, the book will apply globally. The new edition builds on the same philosophy as the first two editions, but further clarifies the concept with recent research, practitioner observations, added examples and industry methods, and discussions of security and regulatory issues. Inherently Safer Chemical Processes presents a holistic approach to making the development, manufacture, and use of chemicals safer. The main goal of this book is to help guide the future state of chemical process evolution by illustrating and emphasizing the merits of integrating inherently safer design process-related research, development, and design into a comprehensive process that balances safety, capital, and environmental concerns throughout the life cycle of the process. It discusses strategies of how to: substitute more benign chemicals at the development stage, minimize risk in the transportation of chemicals, use safer processing methods at the manufacturing stage, and decommission a manufacturing plant so that what is left behind does not endanger the public or environment.


Emergency Planning

Emergency Planning

Author: CCPS (Center for Chemical Process Safety)

Publisher: John Wiley & Sons

Published: 2010-08-26

Total Pages: 441

ISBN-13: 0470924802

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Over 40 papers and posters that share the latest practices in emergency planning related to fixed chemical, pharmaceutical, LNG, and petroleum facilities, storage facilities, transportation, and security.


Guidelines for Process Safety Fundamentals in General Plant Operations

Guidelines for Process Safety Fundamentals in General Plant Operations

Author: American Institute of Chemical Engineers. Center for Chemical Process Safety

Publisher: Wiley-AIChE

Published: 1995-04-15

Total Pages: 392

ISBN-13:

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The Institute presents its currently recommended fundamental safety practices and methods of applying them to reduce the risk of operating accidents in the chemical process industries. Concerned not so much with technical or engineering matters as with management issues and responsibilities especially at smaller plants that emphasize batch processing and lack a full complement of safety specialists. Covers materials and chemicals handling, process equipment and procedures, cleanup and process changeover, training, special procedures and programs, and a range of general topics such as inspection, spare parts, storage, hazardous work, and control of the working environment. Annotation copyright by Book News, Inc., Portland, OR