Polypropylene Homopolymer via Bulk Process - Cost Analysis - Polypropylene E11A

Polypropylene Homopolymer via Bulk Process - Cost Analysis - Polypropylene E11A

Author: Intratec

Publisher: Intratec Solutions

Published: 2016-03-01

Total Pages: 54

ISBN-13: 1945324023

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This report presents a cost analysis of Polypropylene (PP) homopolymer production from polymer grade (PG) propylene using a bulk phase polymerization process. The process examined is similar to the processes LyondellBasell Spheripol and Mitsui Hypol II. This process is based on the polymerization of liquid PG propylene, in loop reactors, to produce PP homopolymer. This report examines one-time costs associated with the construction of a United States-based plant and the continuing costs associated with the daily operation of such a plant. More specifically, it discusses: * Capital Investment, broken down by: - Total fixed capital required, divided in production unit (ISBL); infrastructure (OSBL) and contingency - Alternative perspective on the total fixed capital, divided in direct costs, indirect costs and contingency - Working capital and costs incurred during industrial plant commissioning and start-up * Production cost, broken down by: - Manufacturing variable costs (raw materials, utilities) - Manufacturing fixed costs (maintenance costs, operating charges, plant overhead, local taxes and insurance) - Depreciation and corporate overhead costs * Raw materials consumption, products generation and labor requirements * Process block flow diagram and description of industrial site installations (production unit and infrastructure) This report was developed based essentially on the following reference(s): "Polyolefins", Ullmann's Encyclopedia of Industrial Chemistry, 7th edition Keywords: PG Propylene, Propene, Tubular Reactor, Liquid-Phase Polymerization


Polypropylene Homopolymer via Bulk Process - Cost Analysis - PP E11A

Polypropylene Homopolymer via Bulk Process - Cost Analysis - PP E11A

Author: Intratec

Publisher: Intratec

Published: 2017-06-01

Total Pages: 102

ISBN-13: 1641480319

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This report presents a cost analysis of Polypropylene (PP) homopolymer production from polymer grade (PG) propylene using a bulk phase process The process examined is similar to the processes LyondellBasell Spheripol and Mitsui Hypol II. This process is based on the polymerization of liquid PG propylene, in loop reactors, to produce PP homopolymer. This report was developed based essentially on the following reference(s): "Polyolefins", Ullmann's Encyclopedia of Industrial Chemistry, 7th edition Keywords: PG Propylene, Propene, Tubular Reactor, Liquid-Phase Polymerization


Green Biocomposites

Green Biocomposites

Author: Mohammad Jawaid

Publisher: Springer

Published: 2017-02-11

Total Pages: 351

ISBN-13: 3319493825

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This book introduces the concept, design and application of green biocomposites, with a specific focus on the current demand for green biocomposites for automotive and aerospace components. It discusses the mathematical background, innovative approaches to physical modelling, analysis and design techniques. Including numerous illustrations, tables, case studies and exercises, the text summarises current research in the field. It is a valuable reference resource for researchers, students and scientists working in the field of materials science.


Thermal Analysis of Plastics

Thermal Analysis of Plastics

Author: Gottfried W. Ehrenstein

Publisher: Carl Hanser Verlag GmbH Co KG

Published: 2012-11-12

Total Pages: 402

ISBN-13: 3446434143

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Thermal analysis has proven to be one of the most important and meaningful test methods in the plastics industry and in testing laboratories. Although thermal analysis is used for fundamental studies related to materials science of polymers, its power lies in understanding this behavior during manufacturing processes. This understanding aids in process optimization, reduction of manufacturing cycle times, failure analysis as well as overall improvement of the material properties of the finished product, to name a few. In this book, the different test methods and their variations are described in detail, emphasizing the principles and their application in practice. Using practical examples, different approaches to problem solving are presented with a focus on the interpretation of the experimental results. Thermal analysis provides information on important properties of plastic materials, such as nucleation, crystallization, degree of crystallinity, recrystallization, melting and solidification, glass transition, curing and postcuring, thermal stability, thermal expansion, relaxation of orientation and internal stresses, pvT-data, and others. This book is a must for everybody involved in material and product development, testing, processing, quality assurance, or failure analysis in industry and laboratories. Contents: - Differential Scanning Calorimetry (DSC) - Oxidative Induction Time/Temperature (OIT) - Thermogravimetry (TG) - Thermo-Mechanical Analysis (TMA) - pvT-Measurements - Dynamic-Mechanical Analysis (DMA) - Micro-Thermal Analysis - Brief Characterization of Key Polymers


Polymer Physics

Polymer Physics

Author: U.W. Gedde

Publisher: Springer Science & Business Media

Published: 2013-12-11

Total Pages: 301

ISBN-13: 940110543X

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This book is the result of my teaching efforts during the last ten years at the Royal Institute of Technology. The purpose is to present the subject of polymer physics for undergraduate and graduate students, to focus the fundamental aspects of the subject and to show the link between experiments and theory. The intention is not to present a compilation of the currently available literature on the subject. Very few reference citations have thus been made. Each chapter has essentially the same structure: starling with an introduction, continuing with the actual subject, summarizing the chapter in 30D-500 words, and finally presenting problems and a list of relevant references for the reader. The solutions to the problems presented in Chapters 1-12 are given in Chapter 13. The theme of the book is essentially polymer science, with the exclusion of that part dealing directly with chemical reactions. The fundamentals in polymer science, including some basic polymer chemistry, are presented as an introduction in the first chapter. The next eight chapters deal with different phenomena (processes) and states of polymers. The last three chapters were written with the intention of making the reader think practically about polymer physics. How can a certain type of problem be solved? What kinds of experiment should be conducted? This book would never have been written without the help of my friend and adviser, Dr Anthony Bristow, who has spent many hours reading through the manuscript. criticizing the content.


Handbook of Biomaterial Properties

Handbook of Biomaterial Properties

Author: William Murphy

Publisher: Springer

Published: 2016-06-11

Total Pages: 676

ISBN-13: 1493933051

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This book provides tabular and text data relating to normal and diseased tissue materials and materials used in medical devices. Comprehensive and practical for students, researchers, engineers, and practicing physicians who use implants, this book considers the materials aspects of both implantable materials and natural tissues and fluids. Examples of materials and topics covered include titanium, elastomers, degradable biomaterials, composites, scaffold materials for tissue engineering, dental implants, sterilization effects on material properties, metallic alloys, and much more. Each chapter author considers the intrinsic and interactive properties of biomaterials, as well as their appropriate applications and historical contexts. Now in an updated second edition, this book also contains two new chapters on the cornea and on vocal folds, as well as updated insights, data, and citations for several chapters.


Algae Based Polymers, Blends, and Composites

Algae Based Polymers, Blends, and Composites

Author: Khalid Mahmood Zia

Publisher: Elsevier

Published: 2017-06-19

Total Pages: 740

ISBN-13: 0128123613

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Algae Based Polymers, Blends, and Composites: Chemistry, Biotechnology and Material Sciences offers considerable detail on the origin of algae, extraction of useful metabolites and major compounds from algal bio-mass, and the production and future prospects of sustainable polymers derived from algae, blends of algae, and algae based composites. Characterization methods and processing techniques for algae-based polymers and composites are discussed in detail, enabling researchers to apply the latest techniques to their own work. The conversion of bio-mass into high value chemicals, energy, and materials has ample financial and ecological importance, particularly in the era of declining petroleum reserves and global warming. Algae are an important source of biomass since they flourish rapidly and can be cultivated almost everywhere. At present the majority of naturally produced algal biomass is an unused resource and normally is left to decompose. Similarly, the use of this enormous underexploited biomass is mainly limited to food consumption and as bio-fertilizer. However, there is an opportunity here for materials scientists to explore its potential as a feedstock for the production of sustainable materials. - Provides detailed information on the extraction of useful compounds from algal biomass - Highlights the development of a range of polymers, blends, and composites - Includes coverage of characterization and processing techniques, enabling research scientists and engineers to apply the information to their own research and development - Discusses potential applications and future prospects of algae-based biopolymers, giving the latest insight into the future of these sustainable materials


Biomass Gasification and Pyrolysis

Biomass Gasification and Pyrolysis

Author: Prabir Basu

Publisher: Academic Press

Published: 2010-07-19

Total Pages: 377

ISBN-13: 0080961622

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This book offers comprehensive coverage of the design, analysis, and operational aspects of biomass gasification, the key technology enabling the production of biofuels from all viable sources--some examples being sugar cane and switchgrass. This versatile resource not only explains the basic principles of energy conversion systems, but also provides valuable insight into the design of biomass gasifiers. The author provides many worked out design problems, step-by-step design procedures and real data on commercially operating systems. After fossil fuels, biomass is the most widely used fuel in the world. Biomass resources show a considerable potential in the long term if residues are properly handled and dedicated energy crops are grown. Includes step-by-step design procedures and case studies for Biomass GasificationProvides worked process flow diagrams for gasifier design. Covers integration with other technologies (e.g. gas turbine, engine, fuel cells)


Carbon Fibers

Carbon Fibers

Author: Soo-Jin Park

Publisher: Springer

Published: 2014-10-08

Total Pages: 337

ISBN-13: 9401794782

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This book contains eight chapters that discuss the manufacturing methods, surface treatment, composite interfaces, microstructure-property relationships with underlying fundamental physical and mechanical principles, and applications of carbon fibers and their composites. Recently, carbon-based materials have received much attention for their many potential applications. The carbon fibers are very strong, stiff, and lightweight, enabling the carbon materials to deliver improved performance in several applications such as aerospace, sports, automotive, wind energy, oil and gas, infrastructure, defense, and semiconductors. However, the use of carbon fibers in cost-sensitive, high-volume industrial applications is limited because of their relatively high costs. However, its production is expected to increase because of its widespread use in high-volume industrial applications; therefore, the methods used for manufacturing carbon fibers and carbon-fiber-reinforced composites and their structures and characteristics need to be investigated.