James O. Pennock has compiled 45 years of personal experience into this how-to guide. Focusing on the position of "lead in charge," this book is an indispensable resource for anyone, new or seasoned veteran, whose job it is to lead the piping engineering and design of a project. The "lead" person is responsible for the successful execution of all piping engineering and design for a project, technical and non-technical aspects alike. The author defines the roles and responsibilities a lead will face and the differences found in various project types. Incorporates four decades of personal experience in a How-To guide Focuses on the position of "lead in charge" Includes coverage of topics often ignored in other books yet essential for success: management, administrative, and control responsibilities
James O. Pennock has compiled 45 years of personal experience into this how-to guide. Focusing on the position of "lead in charge," this book is an indispensable resource for anyone, new or seasoned veteran, whose job it is to lead the piping engineering and design of a project. The "lead" person is responsible for the successful execution of all piping engineering and design for a project, technical and non-technical aspects alike. The author defines the roles and responsibilities a lead will face and the differences found in various project types. Incorporates four decades of personal experience in a How-To guide Focuses on the position of "lead in charge" Includes coverage of topics often ignored in other books yet essential for success: management, administrative, and control responsibilities
This book is designed as a complete guide to manufacturing, installation, inspection, testing and commissioning of process plant piping. It provides exhaustive coverage of the entire piping spool fabrication, including receiving material inspection at site, material traceability, installation of spools at site, inspection, testing and pre-commissioning activities. In nutshell, it serves as a complete guide to piping fabrication and erection. In addition, typical formats for use in piping fabrication for effective implementation of QA/QC requirements, inspection and test plans, and typical procedures for all types of testing are included. Features: Provides an overview of development of piping documentation in process plant design with number of illustrations Gives exposure to various codes used in piping and pipelines within its jurisdiction Quick reference guide to various applicable sections of ASME B 31.3 provided Coverage of entire construction contractors' scope of work with regard to plant piping Written with special emphasis on practical aspects of construction and final documentation of plant piping for later modifications/investigations This book is aimed at mechanical, process and plant construction engineers/supervisors, specifically as a guide to all novices in the above disciplines.
The Planning Guide to Piping Design, Second Edition, covers the entire process of managing and executing project piping designs, from conceptual to mechanical completion, also explaining what roles and responsibilities are required of the piping lead during the process. The book explains proven piping design methods in step-by-step processes that cover the increasing use of new technologies and software. Extended coverage is provided for the piping lead to manage piping design activities, which include supervising, planning, scheduling, evaluating manpower, monitoring progress and communicating the piping design. With newly revised chapters and the addition of a chapter on CAD software, the book provides the mentorship for piping leads, engineers and designers to grasp the requirements of piping supervision in the modern age. Provides essential standards, specifications and checklists and their importance in the initial set-up phase of piping project’s execution Explains and provides real-world examples of key procedures that the piping lead can use to monitor progress Describes project deliverables for both small and complex size projects Offers newly revised chapters including a new chapter on CAD software
This book describes the fascinating wealth of activities as they occur in the design, construction and commissioning of a chemical plant - a jigsaw puzzle of the work of chemical engineers, chemists, constructors, architects, electrical engineers, process automation engineers, economists and legal staff. The author first takes the reader through the conceptual phase, in which the economic relevance and environmental impact need to be considered and supplemented by accurate estimates of capital requirements and profitability. This phase ends with the choice of an appropriate engineering firm and the conclusion of the contract, after which the reader is guided through all aspects of the implementation phase from the engineering of the chemical plant to commissioning, equipment and material procurement, the erection phase and the successful test run, after which the new facility is handed over to its owner. The book also illustrates many potential sources of errors by means of examples from practice, and how, aside professional skills, teamwork and communication are also absolutely essential to keep such a complex project on track.
An essential guide for developing and interpreting piping and instrumentation drawings Piping and Instrumentation Diagram Development is an important resource that offers the fundamental information needed for designers of process plants as well as a guide for other interested professionals. The author offers a proven, systemic approach to present the concepts of P&ID development which previously were deemed to be graspable only during practicing and not through training. This comprehensive text offers the information needed in order to create P&ID for a variety of chemical industries such as: oil and gas industries; water and wastewater treatment industries; and food industries. The author outlines the basic development rules of piping and instrumentation diagram (P&ID) and describes in detail the three main components of a process plant: equipment and other process items, control system, and utility system. Each step of the way, the text explores the skills needed to excel at P&ID, includes a wealth of illustrative examples, and describes the most effective practices. This vital resource: Offers a comprehensive resource that outlines a step-by-step guide for developing piping and instrumentation diagrams Includes helpful learning objectives and problem sets that are based on real-life examples Provides a wide range of original engineering flow drawing (P&ID) samples Includes PDF’s that contain notes explaining the reason for each piece on a P&ID and additional samples to help the reader create their own P&IDs Written for chemical engineers, mechanical engineers and other technical practitioners, Piping and Instrumentation Diagram Development reveals the fundamental steps needed for creating accurate blueprints that are the key elements for the design, operation, and maintenance of process industries.
This Piping Engineering Book is one-of-a-kind. This book is structured to raise the level of expertise in piping design and to improve the competitiveness in the global markets. This course provides various piping system designs, development skills and knowledge of current trends of plant layout. The students are given case studies to develop their professional approach. Piping Engineering is a specialized discipline of Mechanical Engineering which covers the design of piping and layout of equipment's and process units in chemical, petrochemical or hydrocarbon facilities. Piping Engineers are responsible for the layout of overall plant facilities, the location of equipment's and process units in the plot and the design of the connected piping as per the applicable codes and standards to ensure safe operation of the facilities for the design life. Piping can be defined as an assembly of piping components used to convey or distribute process fluid from one item of equipment to another in a process plant. The piping components that form a part of this assembly are pipes, fittings, flanges, valves, piping specials, bolts and gaskets. This definition also includes pipe-supporting elements such as pipe shoes but does not include support structures such as pipe racks, pipe sleepers and foundations. As per ASME B31.3, the piping designer is responsible to the owner for assurance that the engineering design of the piping complies with the requirements of this code and any additonal requirements established by the owner. Piping Engineering is a very important aspect of plant facility design and extends way beyond designing piping as per ASME Codes. There are various ASME codes used for piping. Most of the plant facilities in the petrochemical and hydrocarbon industry will use ASME B31.3 code for design of process piping. Every industrial plant has numerous piping systems that must function reliably and safely. Piping systems are often easy to ignore or take lightly. However, industry around the world continuously experiences pipe failures, sometimes with catastrophic results. Plant personnel expect piping systems that operate safely, and plant owners need piping systems that are reliable. This course introduces the engineers, to the fundamental considerations, the evaluation criteria and the primary solutions in the design of piping systems. The types of common failure modes are described, with the general approaches to determining if a piping system design is adequate for operation. Pipe support types are described, and their normal applications. This is not a pipe stress analysis course, but is much broader in context and only briefly introduces pipe stress analysis. This book is intended for those who interface with piping design, maintenance and operation, and those who may be starting to work in piping engineering.
The Engineer’s Guide to Plant Layout and Piping Design for the Oil and Gas Industries gives pipeline engineers and plant managers a critical real-world reference to design, manage, and implement safe and effective plants and piping systems for today’s operations. This book fills a training void with complete and practical understanding of the requirements and procedures for producing a safe, economical, operable and maintainable process facility. Easy to understand for the novice, this guide includes critical standards, newer designs, practical checklists and rules of thumb. Due to a lack of structured training in academic and technical institutions, engineers and pipe designers today may understand various computer software programs but lack the fundamental understanding and implementation of how to lay out process plants and run piping correctly in the oil and gas industry. Starting with basic terms, codes and basis for selection, the book focuses on each piece of equipment, such as pumps, towers, underground piping, pipe sizes and supports, then goes on to cover piping stress analysis and the daily needed calculations to use on the job. Delivers a practical guide to pipe supports, structures and hangers available in one go-to source Includes information on stress analysis basics, quick checks, pipe sizing and pressure drop Ensures compliance with the latest piping and plant layout codes and complies with worldwide risk management legislation and HSE Focuses on each piece of equipment, such as pumps, towers, underground piping, pipe sizes and supports Covers piping stress analysis and the daily needed calculations to use on the job
Process Engineering, the science and art of transforming raw materials and energy into a vast array of commercial materials, was conceived at the end of the 19th Century. Its history in the role of the Process Industries has been quite honorable, and techniques and products have contributed to improve health, welfare and quality of life. Today, industrial enterprises, which are still a major source of wealth, have to deal with new challenges in a global world. They need to reconsider their strategy taking into account environmental constraints, social requirements, profit, competition, and resource depletion. “Systems thinking” is a prerequisite from process development at the lab level to good project management. New manufacturing concepts have to be considered, taking into account LCA, supply chain management, recycling, plant flexibility, continuous development, process intensification and innovation. This book combines experience from academia and industry in the field of industrialization, i.e. in all processes involved in the conversion of research into successful operations. Enterprises are facing major challenges in a world of fierce competition and globalization. Process engineering techniques provide Process Industries with the necessary tools to cope with these issues. The chapters of this book give a new approach to the management of technology, projects and manufacturing. Contents Part 1: The Company as of Today 1. The Industrial Company: its Purpose, History, Context, and its Tomorrow?, Jean-Pierre Dal Pont. 2. The Two Modes of Operation of the Company – Operational and Entrepreneurial, Jean-Pierre Dal Pont. 3. The Strategic Management of the Company: Industrial Aspects, Jean-Pierre Dal Pont. Part 2: Process Development and Industrialization 4. Chemical Engineering and Process Engineering, Jean-Pierre Dal Pont. 5. Foundations of Process Industrialization, Jean-François Joly. 6. The Industrialization Process: Preliminary Projects, Jean-Pierre Dal Pont and Michel Royer. 7. Lifecycle Analysis and Eco-Design: Innovation Tools for Sustainable Industrial Chemistry, Sylvain Caillol. 8. Methods for Design and Evaluation of Sustainable Processes and Industrial Systems, Catherine Azzaro-Pantel. 9. Project Management Techniques: Engineering, Jean-Pierre Dal Pont. Part 3: The Necessary Adaptation of the Company for the Future 10. Japanese Methods, Jean-Pierre Dal Pont. 11. Innovation in Chemical Engineering Industries, Oliver Potier and Mauricio Camargo. 12. The Place of Intensified Processes in the Plant of the Future, Laurent Falk. 13. Change Management, Jean-Pierre Dal Pont. 14. The Plant of the Future, Jean-Pierre Dal Pont.
