Numerical Modelling and Simulation of Metal Processing
Numerical Modelling and Simulation of Metal Processing

Author: Christof Sommitsch

Publisher: MDPI

Published: 2021-08-16

Total Pages: 374

ISBN-13: 303651080X

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This book deals with metal processing and its numerical modelling and simulation. In total, 21 papers from different distinguished authors have been compiled in this area. Various processes are addressed, including solidification, TIG welding, additive manufacturing, hot and cold rolling, deep drawing, pipe deformation, and galvanizing. Material models are developed at different length scales from atomistic simulation to finite element analysis in order to describe the evolution and behavior of materials during thermal and thermomechanical treatment. Materials under consideration are carbon, Q&T, DP, and stainless steels; ductile iron; and aluminum, nickel-based, and titanium alloys. The developed models and simulations shall help to predict structure evolution, damage, and service behavior of advanced materials.

Modelling and Simulation of Sheet Metal Forming Processes
Modelling and Simulation of Sheet Metal Forming Processes

Author: Marta C. Oliveira

Publisher: MDPI

Published: 2020-04-22

Total Pages: 254

ISBN-13: 3039285564

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The numerical simulation of sheet metal forming processes has become an indispensable tool for the design of components and their forming processes. This role was attained due to the huge impact in reducing time to market and the cost of developing new components in industries ranging from automotive to packing, as well as enabling an improved understanding of the deformation mechanisms and their interaction with process parameters. Despite being a consolidated tool, its potential for application continues to be discovered with the continuous need to simulate more complex processes, including the integration of the various processes involved in the production of a sheet metal component and the analysis of in-service behavior. The quest for more robust and sustainable processes has also changed its deterministic character into stochastic to be able to consider the scatter in mechanical properties induced by previous manufacturing processes. Faced with these challenges, this Special Issue presents scientific advances in the development of numerical tools that improve the prediction results for conventional forming process, enable the development of new forming processes, or contribute to the integration of several manufacturing processes, highlighting the growing multidisciplinary characteristic of this field.

Numerical Modelling of Material Deformation Processes
Numerical Modelling of Material Deformation Processes

Author: Peter Hartley

Publisher: Springer Science & Business Media

Published: 2012-12-06

Total Pages: 476

ISBN-13: 144711745X

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The principal aim of this text is to encourage the development and application of numerical modelling techniques as an aid to achieving greater efficiency and optimization of metal-forming processes. The contents of this book have therefore been carefully planned to provide both an introduction to the fundamental theory of material deformation simulation, and also a comprehensive survey of the "state-of-the-art" of deformation modelling techniques and their application to specific and industrially relevant processes. To this end, leading international figures in the field of material deformation research have been invited to contribute chapters on subjects on which they are acknowledged experts. The information in this book has been arranged in four parts: Part I deals with plasticity theory, Part II with various numerical modelling techniques, Part III with specific process applications and material phenomena and Part IV with integrated computer systems. The objective of Part I is to establish the underlying theory of material deformation on which the following chapters can build. It begins with a chapter which reviews the basic theories of classical plasticity and describes their analytical representations. The second chapter moves on to look at the theory of deforming materials and shows how these expressions may be used in numerical techniques. The last two chapters of Part I provide a review of isotropic plasticity and anisotropic plasticity.

Sheet Metal Forming Processes
Sheet Metal Forming Processes

Author: Dorel Banabic

Publisher: Springer Science & Business Media

Published: 2010-06-21

Total Pages: 312

ISBN-13: 3540881131

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The concept of virtual manufacturing has been developed in order to increase the industrial performances, being one of the most ef cient ways of reducing the m- ufacturing times and improving the quality of the products. Numerical simulation of metal forming processes, as a component of the virtual manufacturing process, has a very important contribution to the reduction of the lead time. The nite element method is currently the most widely used numerical procedure for s- ulating sheet metal forming processes. The accuracy of the simulation programs used in industry is in uenced by the constitutive models and the forming limit curves models incorporated in their structure. From the above discussion, we can distinguish a very strong connection between virtual manufacturing as a general concept, ?nite element method as a numerical analysis instrument and constitutive laws,aswellas forming limit curves as a speci city of the sheet metal forming processes. Consequently, the material modeling is strategic when models of reality have to be built. The book gives a synthetic presentation of the research performed in the eld of sheet metal forming simulation during more than 20 years by the members of three international teams: the Research Centre on Sheet Metal Forming—CERTETA (Technical University of Cluj-Napoca, Romania); AutoForm Company from Zürich, Switzerland and VOLVO automotive company from Sweden. The rst chapter presents an overview of different Finite Element (FE) formu- tions used for sheet metal forming simulation, now and in the past.

Spray Simulation
Spray Simulation

Author: Udo Fritsching

Publisher: Cambridge University Press

Published: 2004-02-26

Total Pages: 290

ISBN-13: 1139449729

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Spray forming combines the metallurgical processes of metal casting and powder metallurgy to fabricate metal products with enhanced properties. This book provides an introduction to the various modelling and simulation techniques employed in spray forming, and shows how they are applied in process analysis and development. The author begins by deriving and describing the main models. He then presents their application in the simulation of the key features of spray forming. Wherever possible he discusses theoretical results with reference to experimental data. Building on the features of metal spray forming, he also derives common characteristic modelling features that may be useful in the simulation of related spray processes. The book is aimed at researchers and engineers working in process technology, chemical engineering and materials science.

Modeling of Thermo-Electro-Mechanical Manufacturing Processes
Modeling of Thermo-Electro-Mechanical Manufacturing Processes

Author: C. V. Nielsen

Publisher: Springer Science & Business Media

Published: 2012-10-09

Total Pages: 121

ISBN-13: 1447146425

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Modeling of Thermo-Electro-Mechanical Manufacturing Processes with Applications in Metal Forming and Resistance Welding provides readers with a basic understanding of the fundamental ingredients in plasticity, heat transfer and electricity that are necessary to develop and proper utilize computer programs based on the finite element flow formulation. Computer implementation of a wide range of theoretical and numerical subjects related to mesh generation, contact algorithms, elasticity, anisotropic constitutive equations, solution procedures and parallelization of equation solvers is comprehensively described. Illustrated and enriched with selected examples obtained from industrial applications, Modeling of Thermo-Electro-Mechanical Manufacturing Processes with Applications in Metal Forming and Resistance Welding works to diminish the gap between the developers of finite element computer programs and the professional engineers with expertise in industrial joining technologies by metal forming and resistance welding.

CFD Modeling and Simulation in Materials Processing
CFD Modeling and Simulation in Materials Processing

Author: Laurentiu Nastac

Publisher: John Wiley & Sons

Published: 2012-05-09

Total Pages: 365

ISBN-13: 1118364643

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Proceedings of a symposium sponsored by Association for Iron and Steel Technology and the Process Technology and Modeling Committee of the Extraction and Processing Division and the Solidification Committee of the Materials Processing and Manufacturing Division of TMS (The Minerals, Metals & Materials Society) Held during the TMS 2012 Annual Meeting & Exhibition Orlando, Florida, USA, March 11-15, 2012

Proceedings of the 1st International Conference on Numerical Modelling in Engineering
Proceedings of the 1st International Conference on Numerical Modelling in Engineering

Author: Magd Abdel Wahab

Publisher: Springer

Published: 2018-08-25

Total Pages: 304

ISBN-13: 9811324050

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This book contains manuscripts of topics related to numerical modeling in Civil Engineering (Volume 1) as part of the proceedings of the 1st International Conference on Numerical Modeling in Engineering (NME 2018), which was held in the city of Ghent, Belgium. The overall objective of the conference is to bring together international scientists and engineers in academia and industry in fields related to advanced numerical techniques, such as FEM, BEM, IGA, etc., and their applications to a wide range of engineering disciplines. This volume covers industrial engineering applications of numerical simulations to Civil Engineering, including: Bridges and dams, Cyclic loading, Fluid dynamics, Structural mechanics, Geotechnical engineering, Thermal analysis, Reinforced concrete structures, Steel structures, Composite structures.

Mechanics Modeling of Sheet Metal Forming
Mechanics Modeling of Sheet Metal Forming

Author: Jwo Pan

Publisher: SAE International

Published: 2007-04-10

Total Pages: 324

ISBN-13: 0768050979

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Functioning as an introduction to modern mechanics principles and various applications that deal with the science, mathematics and technical aspects of sheet metal forming, Mechanics Modeling of Sheet Metal Forming details theoretically sound formulations based on principles of continuum mechanics for finite or large deformation, which can then be implemented into simulation codes. The forming processes of complex panels by computer codes, in addition to extensive practical examples, are recreated throughout the many chapters of this book in order to benefit practicing engineers by helping them better understand the output of simulation software.

Research Directions in Computational Mechanics
Research Directions in Computational Mechanics

Author: National Research Council

Publisher: National Academies Press

Published: 1991-02-01

Total Pages: 145

ISBN-13: 0309046483

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Computational mechanics is a scientific discipline that marries physics, computers, and mathematics to emulate natural physical phenomena. It is a technology that allows scientists to study and predict the performance of various productsâ€"important for research and development in the industrialized world. This book describes current trends and future research directions in computational mechanics in areas where gaps exist in current knowledge and where major advances are crucial to continued technological developments in the United States.