NEXT GENERATION MELTER(S) FOR VITRIFICATION OF HANFORD WASTE STATUS AND DIRECTION.

NEXT GENERATION MELTER(S) FOR VITRIFICATION OF HANFORD WASTE STATUS AND DIRECTION.

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Published: 2011

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Vitrification technology has been selected to treat high-level waste (HLW) at the Hanford Site, the West Valley Demonstration Project and the Savannah River Site (SRS), and low activity waste (LAW) at Hanford. In addition, it may potentially be applied to other defense waste streams such as sodium bearing tank waste or calcine. Joule-heated melters (already in service at SRS) will initially be used at the Hanford Site's Waste Treatment and Immobilization Plant (WTP) to vitrify tank waste fractions. The glass waste content and melt/production rates at WTP are limited by the current melter technology. Significant reductions in glass volumes and mission life are only possible with advancements in melter technology coupled with new glass formulations. The Next Generation Melter (NGM) program has been established by the U.S. Department of Energy's (DOE's), Environmental Management Office of Waste Processing (EM-31) to develop melters with greater production capacity (absolute glass throughput rate) and the ability to process melts with higher waste fractions. Advanced systems based on Joule-Heated Ceramic Melter (JHCM) and Cold Crucible Induction Melter (CCIM) technologies will be evaluated for HLW and LAW processing. Washington River Protection Solutions (WRPS), DOE's tank waste contractor, is developing and evaluating these systems in cooperation with EM-31, national and university laboratories, and corporate partners. A primary NGM program goal is to develop the systems (and associated flowsheets) to Technology Readiness Level 6 by 2016. Design and testing are being performed to optimize waste glass process envelopes with melter and balance of plant requirements. A structured decision analysis program will be utilized to assess the performance of the competing melter technologies. Criteria selected for the decision analysis program will include physical process operations, melter performance, system compatibility and other parameters.


Hanford Waste Vitrification Plant Hydrogen Generation Study

Hanford Waste Vitrification Plant Hydrogen Generation Study

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Published: 1996

Total Pages: 39

ISBN-13:

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The Hanford Waste Vitrification Plant (HWVP) is being designed for the Departrnent of Energy (DOE) to immobilize pretreated highly radioactive wastes in glass for permanent disposal in the HWVP, formic acid is added to the waste before vitrification to adjust glass redox and melter feed rheology. The operation of the glass melter and durability of the glass are affected by the glass oxidation state. Formation of a conductive metallic sludge in an over-reduced melt can result in a shortened melter lifetime. An over-oxidized melt may lead to foaming and loss of ruthenium as volatile RuO4. Historically, foaming in the joule heated ceramic melter has been attributed to gas generation in the melt which is controlled by instruction of a reductant such as formic acid into the melter feed. Formic acid is also found to decrease the melter feed viscosity thereby facilitating pumping. This technical report discusses the noble metal catalyzed formic acid reduction of nitrite and/or nitrate to ammonia, a problem of considerable concern because of the generation of a potential ammonium nitrate explosion hazard in the plant ventilation system.


High-temperature Vitrification of Hanford Residual-liquid Waste in a Continuous Melter

High-temperature Vitrification of Hanford Residual-liquid Waste in a Continuous Melter

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Published: 1980

Total Pages: 27

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Over 270 kg of high-temperature borosilicate glass have been produced in a series of three short-term tests in the High-Temperature Ceramic Melter vitrification system at PNL. The glass produced was formulated to vitrify simulated Hanford residual-liquid waste. The tests were designed to (1) demonstrate the feasibility of utilizing high-temperature, continuous-vitrification technology for the immobilization of the residual-liquid waste, (2) test the airlift draining technique utilized by the high-temperature melter, (3) compare glass produced in this process to residual-liquid glass produced under laboratory conditions, (4) investigate cesium volatility from the melter during waste processing, and (5) determine the maximum residual-liquid glass production rate in the high-temperature melter. The three tests with the residual-liquid composition confirmed the viability of the continuous-melting vitrification technique for the immobilization of this waste. The airlift draining technique was demonstrated in these tests and the glass produced from the melter was shown to be less porous than the laboratory-produced glass. The final glass produced from the second test was compared to a glass of the same composition produced under laboratory conditions. The comparative tests found the glasses to be indistinguishable, as the small differences in the test results fell within the precision range of the characterization testing equipment. The cesium volatility was examined in the final test. This examination showed that 0.44 wt % of the cesium (assumed to be cesium oxide) was volatilized, which translates to a volatilization rate of 115 mg/cm2-h.


Handbook of Advanced Radioactive Waste Conditioning Technologies

Handbook of Advanced Radioactive Waste Conditioning Technologies

Author: Michael I. Ojovan

Publisher: Elsevier

Published: 2011-01-24

Total Pages: 505

ISBN-13: 085709095X

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Radioactive wastes are generated from a wide range of sources, including the power industry, and medical and scientific research institutions, presenting a range of challenges in dealing with a diverse set of radionuclides of varying concentrations. Conditioning technologies are essential for the encapsulation and immobilisation of these radioactive wastes, forming the initial engineered barrier required for their transportation, storage and disposal. The need to ensure the long term performance of radioactive waste forms is a key driver of the development of advanced conditioning technologies.The Handbook of advanced radioactive waste conditioning technologies provides a comprehensive and systematic reference on the various options available and under development for the treatment and immobilisation of radioactive wastes. The book opens with an introductory chapter on radioactive waste characterisation and selection of conditioning technologies. Part one reviews the main radioactive waste treatment processes and conditioning technologies, including volume reduction techniques such as compaction, incineration and plasma treatment, as well as encapsulation methods such as cementation, calcination and vitrification. This coverage is extended in part two, with in-depth reviews of the development of advanced materials for radioactive waste conditioning, including geopolymers, glass and ceramic matrices for nuclear waste immobilisation, and waste packages and containers for disposal. Finally, part three reviews the long-term performance assessment and knowledge management techniques applicable to both spent nuclear fuels and solid radioactive waste forms.With its distinguished international team of contributors, the Handbook of advanced radioactive waste conditioning technologies is a standard reference for all radioactive waste management professionals, radiochemists, academics and researchers involved in the development of the nuclear fuel cycle. - Provides a comprehensive and systematic reference on the various options available and under development for the treatment and immobilisation of radioactive wastes - Explores radioactive waste characterisation and selection of conditioning technologies including the development of advanced materials for radioactive waste conditioning - Assesses the main radioactive waste treatment processes and conditioning technologies, including volume reduction techniques such as compaction