Near-Net Shape Manufacturing of Miniature Spur Gears by Wire Spark Erosion Machining

Near-Net Shape Manufacturing of Miniature Spur Gears by Wire Spark Erosion Machining

Author: Kapil Gupta

Publisher: Springer

Published: 2016-08-18

Total Pages: 141

ISBN-13: 9811015635

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This work describes an experimental investigation with the aim to evaluate and establish wire spark erosion machining (WSEM) as a viable alternative for high quality miniature gear manufacturing. External spur type miniature brass (ASTM 858) gears with 12 teeth, 9.8 mm outside diameter and 5 mm face width were manufactured by WSEM. The research work was accomplished in four distinct experimental stages viz., preliminary, pilot, main and confirmation. The aim, scope and findings of each stage are progressively presented and discussed. In essence, the investigation found that it was possible to manufacture miniature gears to high quality by using WSEM. Gears up to DIN 5 quality with a good surface finish (1.2 μm average roughness) and satisfactory surface integrity were achieved. The results suggest that WSEM should be considered a viable alternative to conventional miniature gear manufacturing techniques and that in some instances it may even be superior. This work will prove useful to researchers and professionals in the field of miniature and micro-scale manufacturing and machining.


Advances in Manufacturing Technology XXXI

Advances in Manufacturing Technology XXXI

Author: J. Gao

Publisher: IOS Press

Published: 2017-08-23

Total Pages: 620

ISBN-13: 1614997926

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The urgent need to keep pace with the accelerating globalization of manufacturing in the 21st century has produced rapid advances in manufacturing research, development and innovation. This book presents the proceedings of the 15th International Conference on Manufacturing Research (ICMR 2017), which also incorporated the 32nd National Conference on Manufacturing Research (NCMR) and was held at the University of Greenwich, London, UK, in September 2017. The conference brings together a broad community of researchers who share the common goal of developing and managing the technologies and operations key to sustaining the success of manufacturing businesses. The book is divided into 13 parts, covering topics such as advanced manufacturing technologies (including additive, ultra-precision and nano-manufacturing); manufacturing systems (digital and cyber-physical systems); product design and development (including lifecycle management and supply-chain collaboration); information and communication (including innovation and knowledge management); and manufacturing management (including lean, sustainable and cost engineering). With its comprehensive overview of current developments, this book will be of interest to all those involved in manufacturing today.


Fabrication and Processing of Shape Memory Alloys

Fabrication and Processing of Shape Memory Alloys

Author: Kush Mehta

Publisher: Springer

Published: 2018-09-01

Total Pages: 90

ISBN-13: 3319993070

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This book showcases different processes of fabrication and processing applied to shape memory alloys. It provides details and collective information on working principles, process mechanisms, salient features, novel aspects, process capabilities, properties of material and unique applications of shape memory alloys. The recent progress on fabrication and processing are specially addressed in this book. It covers major topics of manufacturing such as machining, joining, welding and processing of shape memory alloys.


Comprehensive Materials Finishing

Comprehensive Materials Finishing

Author: M.S.J. Hashmi

Publisher: Elsevier

Published: 2016-08-29

Total Pages: 1467

ISBN-13: 0128032502

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Finish Manufacturing Processes are those final stage processing techniques which are deployed to bring a product to readiness for marketing and putting in service. Over recent decades a number of finish manufacturing processes have been newly developed by researchers and technologists. Many of these developments have been reported and illustrated in existing literature in a piecemeal manner or in relation only to specific applications. For the first time, Comprehensive Materials Finishing, Three Volume Set integrates a wide body of this knowledge and understanding into a single, comprehensive work. Containing a mixture of review articles, case studies and research findings resulting from R & D activities in industrial and academic domains, this reference work focuses on how some finish manufacturing processes are advantageous for a broad range of technologies. These include applicability, energy and technological costs as well as practicability of implementation. The work covers a wide range of materials such as ferrous, non-ferrous and polymeric materials. There are three main distinct types of finishing processes: Surface Treatment by which the properties of the material are modified without generally changing the physical dimensions of the surface; Finish Machining Processes by which a small layer of material is removed from the surface by various machining processes to render improved surface characteristics; and Surface Coating Processes by which the surface properties are improved by adding fine layer(s) of materials with superior surface characteristics. Each of these primary finishing processes is presented in its own volume for ease of use, making Comprehensive Materials Finishing an essential reference source for researchers and professionals at all career stages in academia and industry. Provides an interdisciplinary focus, allowing readers to become familiar with the broad range of uses for materials finishing Brings together all known research in materials finishing in a single reference for the first time Includes case studies that illustrate theory and show how it is applied in practice


Advanced Gear Manufacturing and Finishing

Advanced Gear Manufacturing and Finishing

Author: Kapil Gupta

Publisher: Academic Press

Published: 2017-07-13

Total Pages: 242

ISBN-13: 012804506X

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Advanced Gear Manufacturing and Finishing offers detailed coverage of advanced manufacturing technologies used in the production of gears, including new methods such as spark erosion machining, abrasive water jet machining, additive layer manufacturing, laser shaping, and sustainable manufacturing of gears. The industry in this area is constantly producing new settings where gears must endure ever increasing stresses, strains, and temperatures. Advanced methods in manufacturing, finishing, and surface property enhancement have emerged in recent years to meet these challenges. This unique book takes a critical look at the state-of-the-art research into these new methods, and the latest improvements to classic technologies in both gear manufacturing and finishing. This book is essential reading for researchers and engineers working in the fields of powertrain manufacturing, gear technology, and advanced manufacturing technologies. - Describes the machining systems, main components, and working procedures with the help of diagrams and photos. - Demonstrates the mechanisms and capabilities of new methods. - Shows improvements to a range of gear manufacturing and finishing technologies. - Provides a critical review of recent research in a range of fields relevant to gear manufacturing technologies.


Spark Erosion Machining

Spark Erosion Machining

Author: Neelesh Kumar Jain

Publisher: CRC Press

Published: 2020-11-01

Total Pages: 225

ISBN-13: 1498787940

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This book bridges the gaps where limited resources are available on comprehensive coverage of spark erosion machining (SEM) based processes. It provides researchers and scholars a vast amount of information on recent research on the subject. It also serves as a resource of novel and specialized applications of spark erosion machining and its variants, for students and faculties involved with advanced machining processes. Some salient features of the book: Describes various important aspects of spark-erosion based processes including their derived and hybrid processes. Includes a broad scope of SEM applications from industrial, commercial, and scientific to aerospace, automobiles and biomedical domains. Covers a wide range of materials applications of SE-based processes to different exotic and difficult-to-machine materials, i.e. superalloys, composites, ceramics, shape memory alloys, etc. Provides details micro version of EDM and WEDM processes and their specialized applications.


Introduction to Basic Manufacturing Processes and Workshop Technology

Introduction to Basic Manufacturing Processes and Workshop Technology

Author: Rajender Singh

Publisher: New Age International

Published: 2006-12

Total Pages: 19

ISBN-13: 8122418465

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Manufacturing and workshop practices have become important in the industrial environment to produce products for the service of mankind. The basic need is to provide theoretical and practical knowledge of manufacturing processes and workshop technology to all the engineering students. This book covers most of the syllabus of manufacturing processes/technology, workshop technology and workshop practices for engineering (diploma and degree) classes prescribed by different universities and state technical boards.


Machining of Metal Matrix Composites

Machining of Metal Matrix Composites

Author: J. Paulo Davim

Publisher: Springer Science & Business Media

Published: 2011-09-18

Total Pages: 170

ISBN-13: 0857299387

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Machining of Metal Matrix Composites provides the fundamentals and recent advances in the study of machining of metal matrix composites (MMCs). Each chapter is written by an international expert in this important field of research. Machining of Metal Matrix Composites gives the reader information on machining of MMCs with a special emphasis on aluminium matrix composites. Chapter 1 provides the mechanics and modelling of chip formation for traditional machining processes. Chapter 2 is dedicated to surface integrity when machining MMCs. Chapter 3 describes the machinability aspects of MMCs. Chapter 4 contains information on traditional machining processes and Chapter 5 is dedicated to the grinding of MMCs. Chapter 6 describes the dry cutting of MMCs with SiC particulate reinforcement. Finally, Chapter 7 is dedicated to computational methods and optimization in the machining of MMCs. Machining of Metal Matrix Composites can serve as a useful reference for academics, manufacturing and materials researchers, manufacturing and mechanical engineers, and professionals involved with MMC applications. It can also be used to teach modern manufacturing engineering or as a textbook for advanced undergraduate and postgraduate engineering courses in machining, manufacturing or materials.


Advances in Micro and Nano Manufacturing and Surface Engineering

Advances in Micro and Nano Manufacturing and Surface Engineering

Author: M. S. Shunmugam

Publisher: Springer Nature

Published: 2019-11-30

Total Pages: 720

ISBN-13: 9813294256

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This volume presents research papers on micro and nano manufacturing and surface engineering which were presented during the 7th International and 28th All India Manufacturing Technology, Design and Research conference 2018 (AIMTDR 2018). The papers discuss the latest advances in miniature manufacturing, the machining of miniature components and features as well as improvement of surface properties. This volume will be of interest to academicians, researchers, and practicing engineers alike.


Micro-electrical Discharge Machining Processes

Micro-electrical Discharge Machining Processes

Author: Golam Kibria

Publisher: Springer

Published: 2019-02-04

Total Pages: 314

ISBN-13: 9789811330735

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This book offers a comprehensive collection of micro electrical discharge machining (EDM) processes, including hybrid processes. It discusses the theory behind each process and their applications in various technological as well as biomedical domains, and also presents a brief background to various micro EDM processes, current research challenges, and detailed case studies of micro-manufacturing miniaturized parts. The book serves as a valuable guide for students and researchers interested in micro EDM and other related processes.