This new book will be useful not only to practising engineers and scientists, but also to advanced students interested in wear. It reviews our current understanding of the influence of microstructural elements and physical properties of materials (metals, polymers, ceramics and composites) on wear.The introductory chapters describe the relation between microstructure and mechanical properties of materials, surfaces in contact and the classification of wear processes. The following chapters are concerned with wear modes of great practical interest such as grooving wear, sliding wear, rolling-sliding wear and erosive wear. Our present understanding of abrasion, adhesion, surface fatigue and tribochemical reactions as the relevant wear mechanisms is discussed, and new wear models are presented. In addition to extensive experimental results, sketches have been widely used for clarifying the physical events.
Provides comprehensive information on the tribological aspects of advanced ceramic materials for all uses that require controlled friction and wear resistance. The text is a guide to altering the microstructure of ceramics to create optimum performance in sliding and rolling contact applications.
David A. Scott provides a detailed introduction to the structure and morphology of ancient and historic metallic materials. Much of the scientific research on this important topic has been inaccessible, scattered throughout the international literature, or unpublished; this volume, although not exhaustive in its coverage, fills an important need by assembling much of this information in a single source. Jointly published by the GCI and the J. Paul Getty Museum, the book deals with many practical matters relating to the mounting, preparation, etching, polishing, and microscopy of metallic samples and includes an account of the way in which phase diagrams can be used to assist in structural interpretation. The text is supplemented by an extensive number of microstructural studies carried out in the laboratory on ancient and historic metals. The student beginning the study of metallic materials and the conservation scientist who wishes to carry out structural studies of metallic objects of art will find this publication quite useful.
Wear of Metals deals with the mechanisms underlying the wear of metals such as brass, cast iron, and aluminum-silicon alloys. Topics covered include surface topography, contact of solids, and friction, along with the effect of sliding and rolling resistance. Fretting, wear under rolling contact, and the friction and wear of polymers are also discussed. Comprised of 27 chapters, this volume begins with an overview of adhesion, types of wear, and friction and wear experiments. The following chapters explore surface topography and the contact (single and multiple) of solids; molecular theory of friction and wear; running-in wear and abrasive wear; and surface contaminants. An oxidational hypothesis of wear is then presented, and the phenomenology of metal transfer involving steel on brass and steel on steel is described. The remaining chapters consider sliding in surfaces and subsurfaces; the effect of temperature and speed on friction and wear; the role of solubility and crystal structure in friction and wear; and wear of brass. The two principal effects associated with rolling, namely, the slip or creep and energy loss, are also examined. Examples of tribological components are given. This book should be of value to undergraduates and research workers in the fields of metallurgy and engineering.
Provides a thorough explanation of the basic properties of materials; of how these can be controlled by processing; of how materials are formed, joined and finished; and of the chain of reasoning that leads to a successful choice of material for a particular application. The materials covered are grouped into four classes: metals, ceramics, polymers and composites. Each class is studied in turn, identifying the families of materials in the class, the microstructural features, the processes or treatments used to obtain a particular structure and their design applications. The text is supplemented by practical case studies and example problems with answers, and a valuable programmed learning course on phase diagrams.
Engineers are faced with a bewildering array of choices when selecting a surface treatment for a specific corrosion or wear application. This book provides practical information to help them select the best possible treatment. An entire chapter is devoted to process comparisons, and dozens of useful tables and figures compare surface treatment thickness and hardness ranges; abrasion and corrosion resistance; processing time, temperature, and pressure; costs; distortion tendencies; and other critical process factors and coating characteristics. The chapter Practical Guidelines for Surface Engin.
This book covers the area of tribology broadly, providing important introductory chapters to fundamentals, processing, and applications of tribology. The book is designed primarily for easy and cohesive understanding for students and practicing scientists pursuing the area of tribology with focus on materials. This book helps students and practicing scientists alike understand that a comprehensive knowledge about the friction and wear properties of advanced materials is essential to further design and development of new materials. The description of the wear micromechanisms of various materials will provide a strong background to the readers as how to design and develop new tribological materials. This book also places importance on the development of new ceramic composites in the context of tribological applications. Some of the key features of the book include: Fundamentals section highlights the salient issues of ceramic processing and mechanical properties of important oxide and non-oxide ceramic systems; State of the art research findings on important ceramic composites are included and an understanding on the behavior of silicon carbide (SiC) based ceramic composites in dry sliding wear conditions is presented as a case study; Erosion wear behavior of ceramics, in which case studies on high temperature erosion behavior of SiC based composites and zirconium diboride (ZrB2) based composites is also covered; Wear behavior of ceramic coatings is rarely discussed in any tribology related books therefore a case study explaining the abrasion wear behavior of WC-Co coating is provided. Finally an appendix chapter is included in which a collection of several types of questions including multiple choice, short answer and long answer are provided.
This is the second volume of an advanced textbook on microstructure and properties of materials. (The first volume is on aluminum alloys, nickel-based superalloys, metal matrix composites, polymer matrix composites, ceramics matrix composites, inorganic glasses, superconducting materials and magnetic materials). It covers titanium alloys, titanium aluminides, iron aluminides, iron and steels, iron-based bulk amorphous alloys and nanocrystalline materials.There are many elementary materials science textbooks, but one can find very few advanced texts suitable for graduate school courses. The contributors to this volume are experts in the subject, and hence, together with the first volume, it is a good text for graduate microstructure courses. It is a rich source of design ideas and applications, and will provide a good understanding of how microstructure affects the properties of materials.Chapter 1, on titanium alloys, covers production, thermomechanical processing, microstructure, mechanical properties and applications. Chapter 2, on titanium aluminides, discusses phase stability, bulk and defect properties, deformation mechanisms of single phase materials and polysynthetically twinned crystals, and interfacial structures and energies between phases of different compositions. Chapter 3, on iron aluminides, reviews the physical and mechanical metallurgy of Fe3Al and FeAl, the two important structural intermetallics. Chapter 4, on iron and steels, presents methodology, microstructure at various levels, strength, ductility and strengthening, toughness and toughening, environmental cracking and design against fracture for many different kinds of steels. Chapter 5, on bulk amorphous alloys, covers the critical cooling rate and the effect of composition on glass formation and the accompanying mechanical and magnetic properties of the glasses. Chapter 6, on nanocrystalline materials, describes the preparation from vapor, liquid and solid states, microstructure including grain boundaries and their junctions, stability with respect to grain growth, particulate consolidation while maintaining the nanoscale microstructure, physical, chemical, mechanical, electric, magnetic and optical properties and applications in cutting tools, superplasticity, coatings, transformers, magnetic recordings, catalysis and hydrogen storage.
This book presents the findings of experimental and theoretical (including first-principles molecular dynamics simulation) studies of nanostructured and nanocomposite metal-based materials, and nanoscale multilayer coatings fabricated by physical or chemical vapor deposition, magnetron sputtering, electrospark alloying, ionic layer absorption, contact melting, and high-current electron beam irradiation. It also discusses novel methods of nanocomposite formation, as well as the structure of the deposited films, coatings and other nanoscale materials, their elemental and phase composition, and their physical–mechanical, tribological, magnetic and electrical properties. Lastly, it explores the influence of a various surface modification methods, such as thermal annealing, pulsed laser modification, and thermomechanical and ultrasonic treatment, as well as different properties of nanostructured films.
Computational Materials Engineering is an advanced introduction to the computer-aided modeling of essential material properties and behavior, including the physical, thermal and chemical parameters, as well as the mathematical tools used to perform simulations. Its emphasis will be on crystalline materials, which includes all metals. The basis of Computational Materials Engineering allows scientists and engineers to create virtual simulations of material behavior and properties, to better understand how a particular material works and performs and then use that knowledge to design improvements for particular material applications. The text displays knowledge of software designers, materials scientists and engineers, and those involved in materials applications like mechanical engineers, civil engineers, electrical engineers, and chemical engineers. Readers from students to practicing engineers to materials research scientists will find in this book a single source of the major elements that make up contemporary computer modeling of materials characteristics and behavior. The reader will gain an understanding of the underlying statistical and analytical tools that are the basis for modeling complex material interactions, including an understanding of computational thermodynamics and molecular kinetics; as well as various modeling systems. Finally, the book will offer the reader a variety of algorithms to use in solving typical modeling problems so that the theory presented herein can be put to real-world use. - Balanced coverage of fundamentals of materials modeling, as well as more advanced aspects of modeling, such as modeling at all scales from the atomic to the molecular to the macro-material - Concise, yet rigorous mathematical coverage of such analytical tools as the Potts type Monte Carlo method, cellular automata, phase field, dislocation dynamics and Finite Element Analysis in statistical and analytical modeling
