This CD-ROM contains the PDF version of Metalworking Sink or Swim. This collection of priceless tips, tricks, skills, and experiences from a veteran of the trade is presented in a way that captures the attention of users and engages them in the process of furthering the art. It includes shop-tested descriptions and illustrations of creative and unique skills and observations from almost 40 years in the metalworking trades. What's more, it offers enough material from several metalworking trades to start a great research and development shop. It is sure to be a valuable and time-saving resource for anyone involved in the fabrication of metal. Written by a shop peer from the perspective of having done the required work. Includes numerous photos and illustrative stories that help users easily understand the material presented and the techniques provided. Contains a chapter on flame straightening techniques. Offers many examples of special workholding techniques. Covers crossover skills like Welding/Machine, Sheetmetal/Welding, and Design/Management.
As the only comprehensive text focusing on metal shaping processes, which are still the most widely used processes in the manufacture of products and structures, Metal Shaping Processes carefully presents the fundamentals of metal shaping processes with their relevant applications. The treatment of the subject matter is adequately descriptive for those unfamiliar with the various processes and yet is sufficiently analytical for an introductory academic course in manufacturing. The text, as well as the numerous formulas and illustrations in each chapter, clearly show that shaping processes, as a part of manufacturing engineering, are a complex and interdisciplinary subject. The topics are organized and presented in such a manner that they motivate and challenge students to present technically and economically viable solutions to a wide variety of questions and problems, including product design. It is the perfect textbook for students in mechanical, industrial, and manufacturing engineering programs at both the Associate Degree and Bachelor Degree programs, as well a valuable reference for manufacturing engineers (those who design, execute and maintain the equipment and tools); process engineers (those who plan and engineer the manufacturing steps, equipment, and tooling needed in production); manufacturing managers and supervisors; product design engineers; and maintenance and reliability managers and technicians. Each chapter begins with a brief highlighted outline of the topics to be described. Carefully presents the fundamentals of the particular metal-shaping process with its relevant applications within each chapter, so that the student and teacher can clearly assess the capabilities, limitation, and potentials of the process and its competitive aspects. Features sections on product design considerations, which present guidelines on design for manufacturing in many of the chapters. Offers practical, understandable explanations, even for complex processes. Includes text entries that are coded as in an outline, with these numerical designations carried over the 320 related illustrations for easy cross-referencing. Provides a dual (ISO and USA) unit system. Contains end-of-chapter Review Questions. Includes a chapter on sheet metalworking covering cutting processes; bending process; tubes and pipe bending; deep drawing processes; other sheet metal forming process (stretch forming, spinning, rubber forming, and superplatic forming and diffusion bonding). Provides a useful die classification with 15 illustrations and description; presses for sheet metalworking; and high energy-rate forming processes. A chapter on nontraditional manufacturing process discusses such important processes as mechanical energy processes (ultrasonic machining, water jet cutting); electrochemical machining processes (electrochemical machining, electrochemical grinding); thermal energy processes (electric discharge processes, laser beam machining, electron beam machining); and chemical processes (chemical milling).
An invaluable resource, The Metal Stamping Process was written by an expert with over 30 years of practical experience, and it has been used for years as the core reference for what is widely regarded as the premier training program in this industry. With this book you will have immediate access to metalworking formulas, design standards, set up techniques, guidelines for designing and tolerancing parts, material choices, EDM, coatings, lubricants, problems and root causes, tooling tips, machine maintenance and mil standards. Also included is ProQuote, a complete and simple-to-use Excel program for cost estimating. It will help ensure that your calculations are correct and save you time besides. Features The only book in the field to explain the business side of the industry, including "buy/make" decisions. Explains how to do the same operation several different ways, as well as the pros and cons of each way. Provides tooling tips only an insider knows. Focuses on failure avoidance. Contains illustrations that depict actual parts and case studies.
This unique handbook provides total coverage of issues related to countersinking and chamfering holes, including history of their use, design reasons, and basic cutter design. It features "how-to-use" details of the most used tools and techniques and complete information on the subject of countersinking holes of any size, including those over 10 inches in diameter. Its detailed approach to illustrating over 100 different tools designs is unparalleled in technical literature and is sure to be found useful by manufacturing engineers, shop foremen, and experienced users. Provides discussions of all cutter material variations and options, feeds, speeds and coolants, tool holders, and applications--including plastics, metals, wood, composites, ceramics, glass, and dental materials. Discusses side effects of countersinking, including stress risers. Includes optimum applications for specific tool use, gaging countersinks, economics, pressworking countersinks, non-traditional countersinking methods, and references to standards and other published works. Contains case histories, practical tips, and information to make process selection easier.
Problems in Metallurgical Thermodynamics and Kinetics provides an illustration of the calculations encountered in the study of metallurgical thermodynamics and kinetics, focusing on theoretical concepts and practical applications. The chapters of this book provide comprehensive account of the theories, including basic and applied numerical examples with solutions. Unsolved numerical examples drawn from a wide range of metallurgical processes are also provided at the end of each chapter. The topics discussed include the three laws of thermodynamics; Clausius-Clapeyron equation; fugacity, activity, and equilibrium constant; thermodynamics of electrochemical cells; and kinetics. This book is beneficial to undergraduate and postgraduate students in universities, polytechnics, and technical colleges.
Written by an experienced machinist and plastic injection mold maker, this groundbreaking manual will have users thinking and producing like experienced machinists. it provides practical "how-to" information that can immediately be used to improve one's machining skills, craftsmanship, and productivity.
By an engineer with decades of practical manufacturing experience, this book is a complete modern guide to sheet metal forming processes and die design - still the most commonly used methodology for the mass-production manufacture of aircraft, automobiles, and complex high-precision parts. It illustrates several different approaches to this intricate field by taking the reader through the "hows" and "whys" of product analysis, as well as the techniques for blanking, punching, bending, deep drawing, stretching, material economy, strip design, movement of metal during stamping, and tooling. While concentrating on simple, applicable engineering methods rather than complex numerical techniques, this practical reference makes it easier for readers to understand the subject by using numerous illustrations, tables, and charts. Emphasizes the influence of materials as an aid to understanding manufacturing processes and operations. Features the essential mathematical formulas and calculations needed for various die operations and performance evaluation. Shows the comparative advantages and liabilities for each manufacturing process and operation. Offers a complete picture of the knowledge and skills needed for the effective design of dies for sheet-metal forming processes highlighted with illustrative examples. Provides properties and typical applications of selected tool and die materials for various die parts.
MACHINE OF DEATH tells thirty-four different stories about people who know how they will die. Prepare to have your tears jerked, your spine tingled, your funny bone tickled, your mind blown, your pulse quickened, or your heart warmed. Or better yet, simply prepare to be surprised. Because even when people do have perfect knowledge of the future, there's no telling exactly how things will turn out.
Compiled from the author's 40 years of research and, this detailed handbook provides "how-to" details of all mass finishing/loose abrasive finishing processes that experienced finishers will find as useful as the first-time user. It covers 16 basic mass finishing processes, including vibratory, centrifugal disc, magnetic abrasive, cryogenic, and chemical-assisted processes--offering data and charts based on thousands of measurements to make process selection easier. In addition to providing case histories and a host of practical tips, it also discusses mass finishing economics, edge requirements, surface requirements, side effects, the impact of burr size and part definition, media, and compounds. Whether you're a manufacturing engineer buying a machine for the first time, or a shop foreman, or an experienced user who is looking for ideas for more economical approaches; this is the perfect resource for you! Contains complete coverage of all processes, based on precision finishing requirements and filled with user data rather than sales information. Provides data that enables users to quickly assess the best approaches. Only book of its kind that deals with burrs and precision finishing. Offers coverage of magnetic finishing and cryogenic information not found in any other English language books. Includes an extensive bibliography of world literature on the topic.
