A-Z Guide for Maximum Cost Reduction and Increased Equipment Reliability To remain globally competitive, today's manufacturing operations have greatly improved, but there is one last link in the advancement evolution. The reliability of manufacturing equipment must be improved in order to maximize the productive life of the equipment, eliminate uns
While it is mostly "behind the scenes," lubrication is used wherever you look--in all types of machines, vehicles, and aircrafts. Its usefulness is everywhere, in every industry, from all types of manufacturing, power, health, petrochemicals, food, paper, and metallurgy to small industries and agriculture. Lubrication is absolutely essential to the world. There is an undeniable link between maintenance strategy and lubrication reliability. Depending on the industry, maintenance costs can represent between 15-60% of the cost of goods produced. Therefore, the reliability of plant and equipment has a significant impact on the profits of any organization. Unfortunately, most problems related to machinery in plants are lubrication-related. To get maximum benefit from advanced maintenance strategies, an understanding of equipment lubrication is a must. That's why this work is invaluable. Machinery Lubrication and Reliability contains everything a maintenance, plant, or industrial professional needs to know about lubrication theory, with vital information on all the critical equipment lubrication requirements. It illustrates how to improve reliability, maximize equipment life, eliminate unscheduled shut downs, and reduce operating costs. Rounding out this amazing package are questions and answers for those looking to obtain their ICML certifications. An affiliated web site (www.machinerylubricationreliability.com) contains additional questions for exam takers looking for extra practice. Features The only book that covers all the topics for the ICML certification course. Includes the industry standard API-614 throughout. Contains practice questions for the ICML exam at the end of each chapter, along with additional ones on the affiliated website.
Industrial Machinery Repair provides a practical reference for practicing plant engineers, maintenance supervisors, physical plant supervisors and mechanical maintenance technicians. It focuses on the skills needed to select, install and maintain electro-mechanical equipment in a typical industrial plant or facility. The authors focuses on "Best Maintenance Repair Practices" necessary for maintenance personnel to keep equipment operating at peak reliability and companies functioning more profitably through reduced maintenance costs and increased productivity and capacity. A number of surveys conducted in industries throughout the United States have found that 70% of equipment failures are self-induced. If the principles and techniques in this book are followed, it will result in a serious reduction in "self induced failures". In the pocketbook format, this reference material can be directly used on the plant floor to aid in effectively performing day-to-day duties. Data is presented in a concise, easily understandable format to facilitate use in the adverse conditions associated with the plant floor. Each subject is reduced to it simplest terms so that it will be suitable for the broadest range of users. Since this book is not specific to any one type of industrial plant and is useful in any type of facility. - The new standard reference book for industrial and mechanical trades - Accessible pocketbook format facilitates on-the-job use - Suitable for all types of plant facilities
Completely revised, this new edition includes the latest material on oil analysis, the energy conservation aspects of lube oil application and selection and bearing protector seals. Information on synthesized hydrocarbons and oil mist lubrication is thoroughly revised. It addresses the full scope of industrial lubricants, including general purpose oils, hydraulic fluids, food-grade and environmentally friendly lubricants, synthetic lubricants, greases, pastes, waxes and tribosystems. Detailed coverage is provided on lubrication strategies for electric motor bearings, gear lubrication, compressors and gas engines, and steam and gas turbines. Other topics include proper lubricant handling and storage, as well as effective industrial plant oil analysis practices.
Almost all mechanical devices used in every industry require lubrication. Lubricant Analysis and Condition Monitoring explains the benefits of identifying, planning, implementing and using lubricant and machine condition monitoring programmes to extend the lifetimes of both lubricants and machines, to achieve maximum productivity and profitability while reducing impacts on waste and the environment. This book: Offers a comprehensive overview of all types of tests used in lubricant condition monitoring programmes Discusses monitoring the condition of all types of components, machines, equipment and systems used in all industries Considers new and emerging machines, equipment and systems, including electric and hybrid vehicles Suggests which tests to use for each type of machine, equipment or system and, just as importantly, which tests not to use Provides practical examples of how to set up, run and manage condition monitoring programmes and how to achieve significant cost savings through planned and predictive maintenance schedules Gathering vital information that users of lubricants need in one place, this book is of practical use to mechanical, maintenance, manufacturing and marine engineers as well as metallurgists, chemists and maintenance technicians.
This handbook helps engineers in industry with the operation and maintenance of machinery. It provides the information that these engineers need in a form that is instantly accessible and easy to read.The manufacturers of machinery give guidelines on the operation, lubrication and maintenance required for their particular equipment. There are however many different machines in an industrial plant or service organisation, often supplied by many different manufacturers, and there is a need to select as many similar lubricants as possible and to use related machine techniques. This book bridges the gap which exists between the available data on the various machines by providing overall guidance on how to co-ordinate the recommendations of the various equipment makers.The book is structured in a number of sections that will make it easier to use, and to bring together related topics so that when a reader is focusing on a particular problem they can also refer to related material that is also likely to be of interest.THE handbook for an industrial audience consisting of plant engineers and maintenance managers. It describes the essential theory and practice relating to matters of lubrication and reliability.Unique layout and presentation of information makes this one of the best practical reference books available.
Focuses on the practical daily aspects of lubrication that impact productivity. Covers, in detail, failure analysis, costing techniques, modes of friction, generations of lubricants, oil and grease classifications and evaluations (including animal/vegetable, mineral, and synthetic), viscosity and other oil and grease standards and characteristics, lubricant compatibility guidelines, how to calculate bearing and other lubrication requirements, preventive maintenance including wear particle analysis, and filter rating and classifications. Provides ten case studies drawn from the author's consulting experiences that emphasize the importance of developing and implementing effective, long-term solutions for lubrication, maintenance engineering, and maintenance management.
The book describes the methods and procedures to optimally applying lubricant to all kinds of general purpose machines. These include process pumps, electric motors and other equipment incorporating rolling element bearing where traditional methods are usually very much out of step with best available practices. Failure analysis, reliability strategies, remedial steps or desirable substitute approaches are also explained.
Oil analysis is a long-term program that, where relevant, can eventually be more predictive than any of the other technologies. It can take years for a plant's oil program to reach this level of sophistication and effectiveness. This book includes what all practitioners need to know to build an oil analysis program for their machine inspection. This book includes three real case studies and numerous industrial examples to improve machine reliability and enhance the condition monitoring program.
